Pulse transformer

• US 10,553,348 B2
• Filed: 01/31/2019
• Issued: 02/04/2020
• Est. Priority Date: 03/27/2013
• Status: Active Grant

• Current Assignee: TDK Corporation
• Original Assignee: TDK Corporation
• Inventors: Takagi, Nobuo, Tsuchida, Setu, Mikogami, Tasuku
• Primary Examiner(s): Hinson, Ronald
• Application Number:
  US16/263,056
• Publication Number:
  US 20190164683A1
• Time in Patent Office: 369 Days
• Field of Search: 336192, 336221
• CPC Class Codes: H01F 27/2828 Construction of conductive connections, of leads
• CPC Class Codes: H01F 27/29 Terminals; Tapping arrangements for signal inductances
• CPC Class Codes: H01F 27/292 Surface mounted devices
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits

Abstract

A pulse transformer includes a drum core having a winding core, a first flange provided at one end of the winding core in a first direction, and a second flange provided at the other end of the winding core in the first direction. First, second, third, and fourth terminal electrodes are provided in the first flange, and fifth, sixth, seventh, and eighth terminal electrodes are provided in the second flange. First, second, third, and fourth wires each have one end connected to a different one of the first to fourth terminal electrodes and the other end connected to a different one of the fifth to eighth terminal electrodes. A length of the drum core in the first direction and the second direction, perpendicular to the first direction, are substantially equal to one another, such that a planar shape of a mounting region of the pulse transformer is substantially square.

Claims

1. A pulse transformer, comprising:

a drum core having a winding core, a first flange provided at one end of the winding core in a first direction, and a second flange provided at an other end of the winding core in the first direction;

first, second, third, and fourth terminal electrodes provided on the first flange;

fifth, sixth, seventh, and eighth terminal electrodes provided on the second flange; and

first, second, third, and fourth wires each having one end connected to a different one of the first to fourth terminal electrodes and an other end connected to a different one of the fifth to eighth terminal electrodes,

wherein a length of the drum core in the first direction and a length of the drum core in a second direction perpendicular to the first direction are substantially equal to one another, such that a planar shape of a mounting region of the pulse transformer is substantially square,

wherein the pulse transformer further comprises a plate core fixed to the first flange and the second flange in a third direction perpendicular to the first and second directions,

wherein the plate core has a square outer shape as viewed from the third direction,

wherein each of the first flange and the second flange has a first surface extending in the first and second directions,

wherein the first surface has a lower area and an upper area protruding from the lower area, and

wherein each of the first to eighth terminal electrodes has a first section covering the upper surface of the first surface.

2. The pulse transformer as claimed in claim 1,

wherein a sum of thicknesses of the drum core and the plate core in the third direction is smaller than the length of the drum core in the first and second directions.

3. The pulse transformer as claimed in claim 1,

wherein the one end of each of the first to fourth wires is in contact with the first section of an associated one of the first to fourth terminal electrodes, and

the other end of each of the first to fourth wires is in contact with the first section of an associated one of the fifth to eighth terminal electrodes.

4. The pulse transformer as claimed in claim 3,

wherein each of the first to eighth terminal electrodes further has a second section covering the lower surface of the first surface.

5. The pulse transformer as claimed in claim 4,

wherein the second section of each of the first to eighth terminal electrodes is free from contacting the first to fourth wires.

6. The pulse transformer as claimed in claim 5,

wherein each of the first flange and the second flange further has a second surface extending in the second and third directions, and

wherein each of the first to eighth terminal electrodes further has a third section covering the second surface.

7. The pulse transformer as claimed in claim 6,

wherein each of the first to eighth terminal electrodes includes a terminal fitting, and the terminal fitting is bent in a position between the second and third sections.

8. The pulse transformer as claimed in claim 7,

wherein the terminal fitting is bent in a position between the first and second sections.