Electric drive apparatus, and electric power steering apparatus

• US 10,554,100 B2
• Filed: 02/24/2017
• Issued: 02/04/2020
• Est. Priority Date: 06/01/2016
• Status: Active Grant

• Current Assignee: Hitachi Astemo Ltd. (Hitachi, Ltd.)
• Original Assignee: Hitachi Automotive Systems Limited (Hitachi, Ltd.)
• Inventors: Hamada, Keiji
• Primary Examiner(s): Mullins, Burton S
• Application Number:
  US15/441,576
• Publication Number:
  US 20170353082A1
• Time in Patent Office: 1,075 Days
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 5/18 with ribs or fins for improving heat transfer
• CPC Class Codes: H02K 9/02 by ambient air flowing through the machine
• CPC Class Codes: H02K 9/22 by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
• CPC Class Codes: H02K 9/227 Heat sinks

Abstract

In an electric power steering apparatus, a motor housing includes an axial end part opposite to an output part of an electric motor. An electronic control section is arranged at the axial end part of the motor housing. The electronic control section includes a control circuit part, a power supply circuit part, and a power conversion circuit part. The axial end part of the motor housing includes a power conversion part thermal radiation region and a power supply part thermal radiation region. The power conversion circuit part is mounted to the power conversion part thermal radiation region to allow heat to be transferred from the power conversion circuit part to the motor housing. The power supply circuit part is mounted to the power supply part thermal radiation region to allow heat to be transferred from the power supply circuit part to the motor housing.

Claims

1. An electric drive apparatus comprising:

a motor housing configured to house an electric motor, wherein the motor housing includes an axial end part opposite to an output part of a rotating shaft of the electric motor, and wherein the electric motor is configured to drive a controlled object of a mechanical system; and

an electronic control section arranged at the axial end part of the motor housing, and configured to drive the electric motor, wherein the electronic control section includes a control circuit part, a power supply circuit part, and a power conversion circuit part, and wherein

the axial end part of the motor housing includes a power conversion part thermal radiation region and a power supply part thermal radiation region;

the power conversion circuit part is mounted to the power conversion part thermal radiation region in a manner to allow heat to be transferred from the power conversion circuit part to the motor housing via the power conversion part thermal radiation region;

the power supply circuit part is mounted to the power supply part thermal radiation region in a manner to allow heat to be transferred from the power supply circuit part to the motor housing via the power supply part thermal radiation region, and

the axial end part of the motor housing includes a step between the power supply part thermal radiation region and the power conversion part thermal radiation region such that one of the power supply part thermal radiation region and the power conversion part thermal radiation region projects outwardly in an axial direction of the motor housing with respect to another one of the power supply part thermal radiation region and the power conversion part thermal radiation region.

2. The electric drive apparatus as claimed in claim 1, wherein the step of the axial end part of the motor housing is structured such that the power supply part thermal radiation region projects outwardly in the axial direction of the motor housing with respect to the power conversion part thermal radiation region.

3. The electric drive apparatus as claimed in claim 2, wherein:

the power conversion part thermal radiation region includes a thermal radiation projecting part projecting outwardly in the axial direction of the motor housing; and

the thermal radiation projecting part is in contact with the power conversion circuit part.

4. The electric drive apparatus as claimed in claim 3, wherein the power conversion circuit part, the power supply circuit part, and the control circuit part are arranged in this order away from the motor housing in the axial direction of the motor housing.

5. An electric power steering apparatus comprising:

an electric motor configured to apply a steering assist force to a steering shaft, depending on an output from a torque sensor, wherein the torque sensor is configured to sense a direction of rotation of the steering shaft and a rotating torque applied to the steering shaft;

a motor housing configured to house the electric motor, wherein the motor housing includes an axial end part opposite to an output part of a rotating shaft of the electric motor; and

an electronic control section arranged at the axial end part of the motor housing, and configured to drive the electric motor, wherein the electronic control section includes a control circuit part, a power supply circuit part, and a power conversion circuit part, and wherein

the axial end part of the motor housing includes a power conversion part thermal radiation region and a power supply part thermal radiation region;

the power conversion circuit part is mounted to the power conversion part thermal radiation region in a manner to allow heat to be transferred from the power conversion circuit part to the motor housing via the power conversion part thermal radiation region;

the power supply circuit part is mounted to the power supply part thermal radiation region in a manner to allow heat to be transferred from the power supply circuit part to the motor housing via the power supply part thermal radiation region; and

the axial end part of the motor housing includes a step between the power supply part thermal radiation region and the power conversion part thermal radiation region such that one of the power supply part thermal radiation region and the power conversion part thermal radiation region projects outwardly in an axial direction of the motor housing with respect to another one of the power supply part thermal radiation region and the power conversion part thermal radiation region.

6. The electric power steering apparatus as claimed in claim 5, wherein the step of the axial end part of the motor housing is structured such that the power supply part thermal radiation region projects outwardly in the axial direction of the motor housing with respect to the power conversion part thermal radiation region.

7. The electric power steering apparatus as claimed in claim 6, wherein:

the power conversion part thermal radiation region includes a thermal radiation projecting part projecting outwardly in the axial direction of the motor housing; and

the thermal radiation projecting part is in contact with the power conversion circuit part.

8. The electric power steering apparatus as claimed in claim 7, wherein the power conversion circuit part, the power supply circuit part, and the control circuit part are arranged in this order away from the motor housing in the axial direction of the motor housing.

9. An electric drive apparatus comprising:

a motor housing configured to house an electric motor, wherein the motor housing includes an axial end part opposite to an output part of a rotating shaft of the electric motor, and wherein the electric motor is configured to drive a controlled object of a mechanical system; and

an electronic control section arranged at the axial end part of the motor housing, and configured to drive the electric motor, wherein the electronic control section includes a control circuit part, a power supply circuit part, and a power conversion circuit part, wherein

the axial end part of the motor housing includes a power conversion part thermal radiation region and a power supply part thermal radiation region;

the power conversion circuit part is mounted to the power conversion part thermal radiation region in a manner to allow heat to be transferred directly from the power conversion circuit part to the motor housing via the power conversion part thermal radiation region;

the power supply circuit part is mounted to the power supply part thermal radiation region in a manner to allow heat to be transferred directly from the power supply circuit part to the motor housing via the power supply part thermal radiation region; and

the power conversion circuit part and the power supply circuit part are arranged to be closer to the motor housing in an axial direction of the motor housing than the control circuit part.

10. The electric drive apparatus as claimed in claim 9, wherein the axial end part of the motor housing includes a step between the power supply part thermal radiation region and the power conversion part thermal radiation region such that the power supply part thermal radiation region projects outwardly in the axial direction of the motor housing with respect to the power conversion part thermal radiation region.

11. The electric drive apparatus as claimed in claim 10, wherein:

the power conversion part thermal radiation region includes a thermal radiation projecting part projecting outwardly in the axial direction of the motor housing; and

the thermal radiation projecting part is in contact with the power conversion circuit part.

12. The electric drive apparatus as claimed in claim 11, wherein the power conversion circuit part, the power supply circuit part, and the control circuit part are arranged in this order away from the motor housing in the axial direction of the motor housing.

13. The electric drive apparatus as claimed in claim 9, further comprising a thermal conductor disposed between the power supply circuit part and the power supply part thermal radiation region to permit thermal conduction therebetween.

14. An electric power steering apparatus comprising:

an electric motor configured to apply a steering assist force to a steering shaft, depending on an output from a torque sensor, wherein the torque sensor is configured to sense a direction of rotation of the steering shaft and a rotating torque applied to the steering shaft;

a motor housing configured to house the electric motor, wherein the motor housing includes an axial end part opposite to an output part of a rotating shaft of the electric motor; and

an electronic control section arranged at the axial end part of the motor housing, and configured to drive the electric motor, wherein the electronic control section includes a control circuit part, a power supply circuit part, and a power conversion circuit part, wherein

the axial end part of the motor housing includes a power conversion part thermal radiation region and a power supply part thermal radiation region;

the power conversion circuit part is mounted to the power conversion part thermal radiation region in a manner to allow heat to be transferred directly from the power conversion circuit part to the motor housing via the power conversion part thermal radiation region;

the power supply circuit part is mounted to the power supply part thermal radiation region in a manner to allow heat to be transferred directly from the power supply circuit part to the motor housing via the power supply part thermal radiation region; and

the power conversion circuit part and the power supply circuit part are arranged to be closer to the motor housing in an axial direction of the motor housing than the control circuit part.

15. The electric power steering apparatus as claimed in claim 14, wherein the axial end part of the motor housing includes a step between the power supply part thermal radiation region and the power conversion part thermal radiation region such that the power supply part thermal radiation region projects outwardly in the axial direction of the motor housing with respect to the power conversion part thermal radiation region.

16. The electric power steering apparatus as claimed in claim 15, wherein:

the power conversion part thermal radiation region includes a thermal radiation projecting part projecting outwardly in the axial direction of the motor housing; and

the thermal radiation projecting part is in contact with the power conversion circuit part.

17. The electric power steering apparatus as claimed in claim 16, wherein the power conversion circuit part, the power supply circuit part, and the control circuit part are arranged in this order away from the motor housing in the axial direction of the motor housing.

18. The electric drive apparatus as claimed in claim 14, further comprising a thermal conductor disposed between the power supply circuit part and the power supply part thermal radiation region to permit thermal conduction therebetween.