Apparatus for winding and terminating dynamo electric machine cores

• US 10,554,106 B2
• Filed: 05/09/2019
• Issued: 02/04/2020
• Est. Priority Date: 04/29/2009
• Status: Active Grant

• Current Assignee: ATOP SpA
• Original Assignee: ATOP SpA
• Inventors: Ponzio, Massimo, Mugelli, Maurizio
• Primary Examiner(s): Marcelo, Emmanuel M
• Application Number:
  US16/408,060
• Publication Number:
  US 20190267875A1
• Time in Patent Office: 271 Days
• CPC Class Codes: H02K 15/0068 Connecting winding sections; Forming leads; Connecting leads to terminals
• CPC Class Codes: H02K 15/095 by laying conductors around salient poles
• CPC Class Codes: Y10T 29/49009 Dynamoelectric machine
• CPC Class Codes: Y10T 29/49071 by winding or coiling
• CPC Class Codes: Y10T 29/49073 by assembling coil and core
• CPC Class Codes: Y10T 29/49174 Assembling terminal to elongated conductor
• CPC Class Codes: Y10T 29/53143 Motor or generator
• CPC Class Codes: Y10T 29/53161 including deforming means

Abstract

An apparatus used in terminating and winding coils of a core of a dynamo electric machine. The coils being formed from at least an electric wire and the core having a longitudinal axis. The coils are wound by relatively moving a wire dispenser with respect to a core with relative motions of translation and rotation; at least a stretch of wire extends from the coil; and the stretch of wire is provided with a portion for a termination connection to a termination structure of the core, such as a tang. The method avoids waste cut wire in the apparatus. The core is provided with a groove at an end to receive at least a wire in the path of the wire for the termination of the coils. The apparatus comprises a wire deflector positioned adjacent the end of the core, where the groove is located, in order to intercept and align the wire with the groove. The apparatus can comprise a device for applying torques in two directions on a pulley wheel for feeding wire as a function of the position of the dispenser in the translation and the position of the core in the rotations.

Claims

1. A method for winding and terminating coils wound with at least one electric wire one a core of a dynamo electric machine, the core having a longitudinal axis and being supported by a tubular support, the method comprising:

winding a wire over a pulley wheel;

feeding the wire into a wire dispenser having a tubular portion for passage of the wire and an exit from where the wire reaches the core;

dispensing the wire from the wire dispenser;

translating the dispenser with respect to the core during winding or the termination of leads;

rotating the tubular support around a rotation axis;

recovering a portion of the wire returning from the pulley; and

applying torque in two directions on the pulley wheel as a function of the position of the dispenser in the translation and the position of the core in the rotation.

2. The method according to claim 1 wherein the torque is applied in the feeding direction of the wire towards the dispenser in the translation stage of the dispenser to wind the core.

3. The method according to claim 1 wherein the torque is applied in a direction opposite to the director for feeding the wire towards the dispenser during the rotation stage for winding the core.