Mask system comprising a combined air delivery and stabilizing structure

• US 10,556,080 B2
• Filed: 01/02/2019
• Issued: 02/11/2020
• Est. Priority Date: 07/28/2006
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: Henry, Robert Edward, Peake, Gregory Robert
• Primary Examiner(s): Ditmer, Kathryn E
• Application Number:
  US16/238,289
• Publication Number:
  US 20190134333A1
• Time in Patent Office: 405 Days
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0666 Nasal cannulas or tubing devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0694 Chin straps
• CPC Class Codes: A61M 16/08 Bellows; Connecting tubes having means for taking samples G01N1/22; Water traps; Patient circuits
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 16/0875 Connecting tubes
• CPC Class Codes: A61M 16/1045 Devices for humidifying or heating the inspired gas by using recovered moisture or heat from the expired gas
• CPC Class Codes: A61M 16/20 Valves specially adapted to medical respiratory devices
• CPC Class Codes: A61M 2205/02 characterised by a particular materials
• CPC Class Codes: A61M 2205/0238 the material being a coating or protective layer
• CPC Class Codes: A61M 2205/273 preventing reuse, e.g. of disposables
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 2205/588 by olfactory feedback, i.e. smell
• CPC Class Codes: A61M 2205/59 Aesthetic features, e.g. distraction means to prevent fears of child patients
• CPC Class Codes: A61M 2209/06 : Packaging for specific medical equipment
• CPC Class Codes: A61M 2209/082 : Mounting brackets, arm supports for equipment
• CPC Class Codes: A61M 2209/088 : on the body
• CPC Class Codes: A61M 2210/0618 : Nose
• CPC Class Codes: A61M 2210/0625 : Mouth
• CPC Class Codes: A61M 39/08 : Tubes; Storage means specially adapted therefor
• CPC Class Codes: A62B 18/025 : Halfmasks A62B23/02 takes precedence; surgical face masks A41D13/11
• CPC Class Codes: A62B 18/084 : Means for fastening gas-masks to heads or helmets

Abstract

An air delivery system for providing a supply of air from a source of air at positive pressure to an interfacing structure located at the entrance to the airways of a patient includes a manifold adapted to connect with the supply of positive air pressure and at least one tube connected to the manifold and adapted to deliver the supply of air to the interfacing structure. Each tube is structured to allow movement between an open phase in which the tube allows the passage of air and a collapsed phase in which the tube is collapsed. Each tube is structured such that weight of a typical patient'"'"'s head against bedding apparel is sufficient to collapse the tube from the open phase to the collapsed phase.

Claims

1. A mask system to deliver respiratory therapy to a patient, the mask system comprising:

a patient interface that defines a breathing chamber and is shaped to seal against a face of the patient and deliver pressurized air from the breathing chamber into airways of the patient, the patient interface defining a first inlet port for introduction of pressurized air into the breathing chamber at a first location and a second inlet port for introduction of pressurized air into the breathing chamber at a second location that is spaced apart from the first location; and

a conduit headgear system that provides a combined air delivery and stabilizing structure for the patient interface, the conduit headgear system including;

a first inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the first inlet port of the patient interface, the first inlet conduit extending across a first side of a head of the patient when the mask system is worn by the patient, the first inlet conduit including a first elongate section that is adapted to extend across the first side of the head of the patient between a first ear of the patient and a first eye of the patient, the first inlet conduit including a first extension that is located above the first ear of the patient and that extends away from the first elongate section of the first inlet conduit towards a back of the head of the patient when the mask system is worn by the patient, wherein the first inlet conduit is biased open, is structured to collapse under weight of the head of the patient against bedding, and does not include anti-crush ribs provided to an inside surface of the first inlet conduit to prevent opposing inner walls of the first inlet conduit from engaging one another;

a second inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the second inlet port of the patient interface, the second inlet conduit extending across a second side of the head of the patient when the mask system is worn by the patient, the second inlet conduit including a second elongate section that is adapted to extend across the second side of the head of the patient between a second ear of the patient and a second eye of the patient, the second inlet conduit including a second extension that is located above the second ear of the patient and that extends away from the second elongate section of the second inlet conduit towards the back of the head of the patient when the mask system is worn by the patient, wherein the second inlet conduit is biased open, is structured to collapse under weight of the head of the patient against bedding, and does not include anti-crush ribs provided to an inside surface of the second inlet conduit to prevent opposing inner walls of the second inlet conduit from engaging one another;

a manifold to which the first inlet conduit and the second inlet conduit connect, the manifold adapted to receive pressurized air from an air delivery system and provide pressurized air to the first inlet conduit and the second inlet conduit, the manifold shaped to mount atop the head of the patient, the manifold including;

(i) a base portion adapted to contact the head of the patient at a center of the base portion, and connect with the first inlet conduit and the second inlet conduit, wherein the base portion is structured so that a surface of the base portion that is adapted to contact a top of the head of the patient matches a curvature of the top of the head of the patient when the mask system is worn by the patient, and

(ii) an inlet tube portion adapted to receive pressurized air from the air delivery system and connect with the base portion to deliver pressurized air to the base portion, wherein the inlet tube portion is structured to be non-collapsible under weight of the head of the patient against bedding,

wherein the manifold is structured to provide a transition from the first inlet conduit and the second inlet conduit each being structured to collapse under weight of the head of the patient against bedding to the inlet tube portion being structured to be non-collapsible under weight of the head of the patient against bedding; and

a back strap to extend across an occiput of the patient when the mask system is worn by the patient, the back strap connectable with the first extension of the first inlet conduit above the first ear of the patient and connectable with the second extension of the second inlet conduit above the second ear of the patient.

2. The mask system of claim 1, wherein:

the first location is at a first lateral side of the patient interface;

the second location is at a second lateral side of the patient interface that opposes the first lateral side of the patient interface;

the conduit headgear system provides the combined air delivery and stabilizing structure in distinction to having separate air delivery and stabilizing structures; and

the mask system lacks a headgear strap other than the first inlet conduit, the second inlet conduit, and the back strap to maintain the mask system in a desired position on the head of the patient.

3. The mask system of claim 1, wherein:

the first elongate section is formed from a mold;

the second elongate section is formed from a mold;

the first elongate section is formed from silicone;

the second elongate section is formed from silicone;

the first inlet conduit is adapted to extend across a first upper jaw bone of the patient; and

the second inlet conduit is adapted to extend across a second upper jaw bone of the patient.

4. The mask system of claim 3, wherein:

the first inlet conduit includes a first end portion connectable to the first inlet port of the patient interface, the first end portion being formed of a more rigid material than the first elongate section; and

the second inlet conduit includes a second end portion connectable to the second inlet port of the patient interface, the second end portion being formed of a more rigid material than the second elongate section.

5. The mask system of claim 3, wherein:

the first extension is formed of silicone and is integral with the first elongate section; and

the second extension is formed of silicone and is integral with the second elongate section.

6. The mask system of claim 5, wherein:

the first extension is co-molded or co-extruded with the first elongate section; and

the second extension is co-molded or co-extruded with the second elongate section.

7. The mask system of claim 5, wherein:

the first extension defines a first aperture;

the second extension defines a second aperture;

the back strap is releasably connectable with the first extension by passing through the first aperture; and

the back strap is releasably connectable with the second extension by passing through the second aperture.

8. The mask system of claim 5, wherein the back strap is elastic.

9. The mask system of claim 5, wherein a length of the back strap is user adjustable.

10. The mask system of claim 9, wherein the back strap serves as an only feature of the conduit headgear system with a user adjustable length.

11. The mask system of claim 9, wherein the back strap includes hook and loop material that provides the user adjustable length.

12. The mask system of claim 11, wherein:

the first inlet conduit defines a concave curvature with ends oriented away from the back strap along a longitudinal direction of the first inlet conduit extending between the patient interface and the manifold when the mask assembly is worn by the patient;

the second inlet conduit defines a concave curvature with ends oriented away from the back strap along a longitudinal direction of the second inlet conduit extending between the patient interface and the manifold when the mask assembly is worn by the patient;

the first inlet conduit is arcuate such that the concave curvature of the first inlet conduit is continuous between a connection of the first inlet conduit to the patient interface and a connection of the first inlet conduit to the manifold; and

the second inlet conduit is arcuate such that the concave curvature of the second inlet conduit is continuous between a connection of the second inlet conduit to the patient interface and a connection of the second inlet conduit to the manifold.

13. The mask system of claim 9, wherein:

the first elongate section has a non-cylindrical cross-sectional shape; and

the second elongate section has a non-cylindrical cross-sectional shape.

14. The mask system of claim 13, wherein:

the first inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the first inlet conduit; and

the second inlet conduit maintains an approximately constant hydraulic diameter along a longitudinal length of the second inlet conduit.

15. The mask system of claim 9, wherein:

the first elongate section has a D-shaped cross-sectional shape; and

the second elongate section has a D-shaped cross-sectional shape.

16. The mask system of claim 15, wherein:

the D-shaped cross-sectional shape of the first elongate section includes a curved, outwardly facing surface, and a relatively-flat inwardly facing surface that is adapted to sit substantially flush against the head of the patient; and

the D-shaped cross-sectional shape of the second elongate section includes a curved, outwardly facing surface, and a relatively-flat inwardly facing surface that is adapted to sit substantially flush against the head of the patient.

17. The mask system of claim 1, wherein the patient interface includes means for sealing against the face of the patient.

18. The mask system of claim 17, wherein:

the first extension of the first inlet conduit includes means for connecting with the back strap; and

the second extension of the second inlet conduit includes means for connecting with the back strap.

19. The mask system of claim 17, wherein the back strap includes means for connecting with the first extension of the first inlet conduit and means for connecting with the second extension of the second inlet conduit.

20. The mask system of claim 1, wherein:

the inlet tube portion is rotatably coupled to the base portion at a first end of the inlet tube portion; and

the inlet tube portion is adapted to connect to an air delivery tube at a second end of the inlet tube portion.

21. The mask system of claim 1, wherein the base portion of the manifold, the first inlet conduit, and the second inlet conduit are integrally formed as a one-piece structure.

22. The mask system of claim 21, wherein the manifold is T-shaped with a first axis being defined between a connection of the base portion and the first inlet conduit to a connection of the base portion and the second inlet conduit, and a second axis being perpendicular to the first axis and extending through a connection of the base portion and the inlet tube portion.

23. The mask system of claim 22, wherein:

a width of the base portion that is defined by a third axis that is perpendicular to both the first axis and the second axis is greater than a width of the first inlet conduit in an orientation of the third axis and a width of the second inlet conduit in the orientation of the third axis;

a front side of the base portion that is adapted to face toward in front of the patient when the mask system is worn by the patient includes a continuous surface that transitions from a convex curve at a center of the base portion to a concave curve at each lateral region of the front side of the base portion, at which the base portion connects to the first inlet conduit and the second inlet conduit; and

a back side of the base portion that is adapted to face toward in back of the patient when the mask system is worn by the patient includes a continuous surface that transitions from a convex curve at the center of the base portion to a concave curve at each lateral region of the back side of the base portion at which the base portion connects to the first inlet conduit and the second inlet conduit.

24. The mask system of claim 21, wherein the conduit headgear system includes a continuously curving surface that is adapted to match the curvature of the top of the head of the patient along a length of the continuously curving surface, the continuously curving surface formed by the manifold, a portion of the first inlet conduit, and a portion of the second inlet conduit.

25. The mask system of claim 1, wherein:

the first inlet conduit has a D-shaped cross sectional shape;

the second inlet conduit has a D-shaped cross sectional shape; and

the manifold transitions from having a D-shaped cross-sectional shape at a location at which the manifold connects to the first inlet conduit and a D-shaped cross-sectional shape at a location at which the manifold connects to the second inlet conduit to having a circular cross-section across the inlet tube portion.

26. A mask system to deliver respiratory therapy to a patient, the mask system comprising:

a patient interface that defines a breathing chamber and is shaped to seal against a face of the patient and deliver pressurized air from the breathing chamber into airways of the patient, the patient interface defining a first inlet port for introduction of pressurized air into the breathing chamber at a first location and a second inlet port for introduction of pressurized air into the breathing chamber at a second location that is spaced apart from the first location; and

a conduit headgear system that provides a combined air delivery and stabilizing structure for the patient interface, the conduit headgear system including;

a first inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the first inlet port of the patient interface, the first inlet conduit extending across a first side of a head of the patient when the mask system is worn by the patient, the first inlet conduit including a first elongate section that is adapted to extend across the first side of the head of the patient between a first ear of the patient and a first eye of the patient, the first inlet conduit including a first back strap connection that is structured to be located above the first ear of the patient when the mask system is worn by the patient, wherein the first inlet conduit is biased open, is structured to collapse under weight of the head of the patient against bedding, and does not include anti-crush ribs provided to an inside surface of the first inlet conduit to prevent opposing inner walls of the first inlet conduit from engaging one another;

a second inlet conduit to introduce pressurized air into the breathing chamber of the patient interface through the second inlet port of the patient interface, the second inlet conduit extending across a second side of the head of the patient when the mask system is worn by the patient, the second inlet conduit including a second elongate section that is adapted to extend across the second side of the head of the patient between a second ear of the patient and a second eye of the patient, the second inlet conduit including a second back strap connection that is structured to be located above the second ear of the patient when the mask system is worn by the patient, wherein the second inlet conduit is biased open, is structured to collapse under weight of the head of the patient against bedding, and does not include anti-crush ribs provided to an inside surface of the second inlet conduit to prevent opposing inner walls of the second inlet conduit from engaging one another;

a manifold to which the first inlet conduit and the second inlet conduit connect, the manifold adapted to receive pressurized air from an air delivery system and provide pressurized air to the first inlet conduit and the second inlet conduit, the manifold shaped to mount atop the head of the patient, the manifold including;

(i) a base portion adapted to contact the head of the patient at a center of the base portion, and connect with the first inlet conduit and the second inlet conduit, and

(ii) an inlet tube portion adapted to receive pressurized air from the air delivery system and connect with the base portion to deliver pressurized air to the base portion, wherein the base portion of the manifold, the first inlet conduit, and the second inlet conduit are integrally formed as a one-piece structure, wherein the inlet tube portion is structured to be non-collapsible under weight of the head of the patient against bedding,

wherein the manifold is structured to provide a transition from the first inlet conduit and the second inlet conduit each being structured to collapse under weight of the head of the patient against bedding to the inlet tube portion being structured to be non-collapsible under weight of the head of the patient against bedding,

wherein the conduit headgear system includes a head-facing surface that is adapted to match the curvature of the top of the head of the patient along a length of the head-facing surface when the mask system is worn by the patient, the head-facing surface being a continuous surface formed by the manifold, a portion of the first inlet conduit, and a portion of the second inlet conduit; and

a back strap to extend across an occiput of the patient when the mask system is worn by the patient, the back strap connectable with the first back strap connection of the first inlet conduit above the first ear of the patient and connectable with the second back strap connection of the second inlet conduit above the second ear of the patient.

27. The mask system of claim 26, wherein:

the manifold is T-shaped with a first axis being defined between a connection of the base portion and the first inlet conduit to a connection of the base portion and the second inlet conduit, and a second axis being perpendicular to the first axis and extending through a connection of the base portion and the inlet tube portion;

a width of the base portion that is defined by a third axis that is perpendicular to both the first axis and the second axis is greater than a width of the first inlet conduit along an orientation of the third axis and a width of the second inlet conduit along an orientation of the third axis;

a front side of the base portion that is adapted to face toward in front of the patient when the mask system is worn by the patient includes a continuous surface that transitions from a convex curve at the center of the base portion to a concave curve on each lateral region of the front side of the base portion, at which the base portion connects to the first inlet conduit and the second inlet conduit;

a back side of the base portion that is adapted to face toward in back of the patient when the mask system is worn by the patient includes a continuous surface that transitions from a convex curve at the center of the base portion to a concave curve on each lateral region of the back side of the base portion at which the base portion connects to the first inlet conduit and the second inlet conduit; and

a portion of the head-facing surface that is formed by the manifold is curved to match the curvature of the top of the head of the patient.

28. The mask system of claim 27, wherein:

the first inlet conduit has a D-shaped cross sectional shape;

the second inlet conduit has a D-shaped cross sectional shape; and

the manifold transitions from having a D-shaped cross-sectional shape at a location at which the manifold connects to the first inlet conduit and a D-shaped cross-sectional shape at a location at which the manifold connects to the second inlet conduit to having a circular cross-section across the inlet tube portion.

29. The mask system of claim 27, wherein:

the conduit headgear system provides the combined air delivery and stabilizing structure in distinction to having separate air delivery and stabilizing structures; and

the mask system lacks a headgear strap other than the first inlet conduit, the second inlet conduit, and the back strap to maintain the mask system in a desired position on the head of the patient.