Two-shot tube retention fastener molding method

• US 10,557,569 B2
• Filed: 10/31/2016
• Issued: 02/11/2020
• Est. Priority Date: 06/30/2014
• Status: Active Grant

• Current Assignee: Newfrey Llc (Stanley Black & Decker, Inc.)
• Original Assignee: Newfrey Llc (Stanley Black & Decker, Inc.)
• Inventors: Meyers, Jason A., Pilon, Roger E., Diep, Tien T.
• Primary Examiner(s): Lee, Edmund H
• Application Number:
  US15/339,647
• Publication Number:
  US 20170045160A1
• Time in Patent Office: 1,198 Days
• Field of Search: None
• CPC Class Codes: A61M 5/1418 Clips, separators or the like for supporting tubes or leads
• CPC Class Codes: B29C 2045/1673 injecting the first layer, then feeding the insert, then injecting the second layer
• CPC Class Codes: B29C 45/0017 moulding interconnected elements which are movable with respect to one another, e.g. chains or hinges
• CPC Class Codes: B29C 45/12 using two or more fixed moulds, e.g. in tandem B29C45/076 takes precedence
• CPC Class Codes: B29C 45/1418 the inserts being deformed or preformed, e.g. by the injection pressure
• CPC Class Codes: B29C 45/1671 with an insert
• CPC Class Codes: B29C 45/1675 using exchangeable mould halves
• CPC Class Codes: B29C 45/1676 using a soft material and a rigid material, e.g. making articles with a sealing part
• CPC Class Codes: B29C 45/2628 with mould parts forming holes in or through the moulded article, e.g. for bearing cages
• CPC Class Codes: B29K 2995/0002 insulating
• CPC Class Codes: B29K 2995/0046 Elastic
• CPC Class Codes: B29L 2009/00 Layered products
• CPC Class Codes: B29L 2031/727 Fastening elements bolts B29L2001/002; nuts B29L2001/005; screws B29L2001/007; slide fasteners B29L2005/00; buttons for haberdashery B29L2019/00
• CPC Class Codes: B60R 16/0215 Protecting, fastening and routing means therefor
• CPC Class Codes: F16L 3/00 Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets anchors for holding pipes on or under the ground F16L1/06; sound-damping supports F16L55/035; supports for insulated pipes F16L59/135
• CPC Class Codes: F16L 3/02 partly surrounding the pipes, cables or protective tubing bands or chains F16L3/14
• CPC Class Codes: F16L 3/08 substantially surrounding the pipe, cable or protective tubing
• CPC Class Codes: F16L 3/13 and engaging it by snap action F16L3/1203 takes precedence
• CPC Class Codes: F16L 3/22 specially adapted for supporting a number of parallel pipes at intervals
• CPC Class Codes: F16L 3/223 each support having one transverse base for supporting the pipes F16L3/23, F16L3/237 take precedence
• CPC Class Codes: F16L 55/035 : in the form of specially adapted hangers or supports
• CPC Class Codes: H02G 3/22 : Installations of cables or lines through walls, floors or ceilings, e.g. into buildings
• CPC Class Codes: H02G 3/30 : Installations of cables or lines on walls, floors or ceilings
• CPC Class Codes: H02G 3/32 : using mounting clamps

Abstract

A mold and molding process for a first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity.

Claims

1. A two-shot tube retention fastener molding method, wherein the tube retention fastener includes a first shot body member having a pair of deflecting wings, with each of the pair of deflecting wings extending angularly toward each other from one of a pair of side walls, and a second shot isolation member bonded along an interior surface of each of the pair of deflecting wings, the method comprising:

molding the first shot body member, including the pair of deflecting wings;

molding the second shot isolation member while;

supporting an exterior wing surface of each of the pair of deflecting wings against a first mold surface;

supporting a first portion of the interior surface of each of the pair of deflecting wings against a second mold surface and leaving a second portion of the interior surface of each of the pair of deflecting wings unsupported to define a portion of a mold cavity of the second shot member extending from a distal end of the deflecting wing to the pair of side walls.

2. The two-shot tube retention fastener molding method of claim 1, wherein the supporting the first portion comprises supporting an edge of the interior surface of each of the pair of deflecting wings adjacent a longitudinal end face of each of the pair of deflecting wings.

3. The two-shot tube retention fastener molding method of claim 1, wherein the supporting the first portion comprises supporting an edge of the interior surface of each of the pair of deflecting wings adjacent each opposing longitudinal end face of each of the pair of deflecting wings.

4. The two-shot tube retention fastener molding method of claim 1, further comprising providing the first mold surface and the second mold surface on a single integral mold member.

5. The two-shot tube retention fastener molding method of claim 1, wherein the supporting the exterior surface and the supporting the first portion of the interior surface of each of the pair of deflecting wings comprises supporting a longitudinal end of each of the pair of deflecting wings in a groove of a single integral mold member.

6. The two-shot tube retention fastener molding method of claim 1, wherein the first shot member further has a semi-circular sleeve positioned between the pair of side walls, and the second shot member is bonded to the first shot member along an interior surface of each of the pair of side walls between the deflecting wings and the semi-circular sleeve, the method further comprising molding the second shot isolation member while supporting a first portion of an interior surface of each of the pair of side walls and leaving a second portion of the interior surface of each of the pair of side walls unsupported to define a second portion of the mold cavity of the second shot member extending from each pair of deflecting wing to the semi-circular sleeve.

7. The two-shot tube retention fastener molding method of claim 6, further comprising molding the second shot isolation member while supporting a first portion of an interior surface of the semi-circular sleeve and leaving a third portion of the interior surface of the semi-circular sleeve unsupported to define a third portion of the mold cavity of the second shot member between the pair of side walls.

8. The two-shot tube retention fastener molding method of claim 1, wherein the molding the first shot body member comprises forming the first shot body member of a polymeric material, and the molding the second shot isolation member comprises forming the second shot isolation member of a relatively more flexible material than the first shot body member.

9. A two-shot tube retention fastener molding method, wherein the tube retention fastener includes a first shot body member having a deflecting wing extending angularly toward an opposite one of a pair of side walls, and a second shot isolation member bonded along an interior surface of the deflecting wing, the method comprising:

molding the first shot body member, including the deflecting wing;

molding the second shot isolation member while;

supporting an exterior wing surface of the deflecting wing against a first mold surface;

supporting a first portion of the interior surface of the deflecting wing against a second mold surface and leaving a second portion of the interior surface of the deflecting wing unsupported to define a portion of a mold cavity of the second shot member extending from a distal end of the deflecting wing to the pair of side walls.

10. The two-shot tube retention fastener molding method of claim 9, wherein the supporting the first portion comprises supporting an edge of the interior surface of the deflecting wing adjacent a longitudinal end face of the deflecting wing.

11. The two-shot tube retention fastener molding method of claim 9, wherein the supporting the first portion comprises supporting an edge of the interior surface of the deflecting wing adjacent an opposing longitudinal end face of the deflecting wing.

12. The two-shot tube retention fastener molding method of claim 9, further comprising providing the first mold surface and the second mold surface on a single integral mold member.

13. The two-shot tube retention fastener molding method of claim 9, wherein the supporting the exterior surface and the supporting the first portion of the interior surface of the deflecting wing comprises supporting a longitudinal end of the deflecting wing in a groove of a single integral mold member.

14. The two-shot tube retention fastener molding method of claim 9, wherein the first shot member further has a semi-circular sleeve positioned between the pair of side walls, and the second shot member is bonded to the first shot member along an interior surface of each of the pair of side walls between the deflecting wing and the semi-circular sleeve, the method further comprising molding the second shot isolation member while supporting a first portion of an interior surface of each of the pair of side walls and leaving a second portion of the interior surface of each of the pair of side walls unsupported to define a second portion of the mold cavity of the second shot member extending from the deflecting wing to the semi-circular sleeve.

15. The two-shot tube retention fastener molding method of claim 14, further comprising molding the second shot isolation member while supporting a first portion of an interior surface of the semi-circular sleeve and leaving a third portion of the interior surface of the semi-circular sleeve unsupported to define a third portion of the mold cavity of the second shot member between the pair of side walls.

16. The two-shot tube retention fastener molding method of claim 9, wherein the molding the first shot body member comprises forming the first shot body member of a polymeric material, and the molding the second shot isolation member comprises forming the second shot isolation member of a relatively more flexible material than the first shot body member.