Sensor apparatus and method for measuring flow

• US 10,557,731 B2
• Filed: 12/29/2014
• Issued: 02/11/2020
• Est. Priority Date: 12/27/2013
• Status: Active Grant

• Current Assignee: Xsens AS
• Original Assignee: Xsens AS
• Inventors: Kippersund, Remi Andre, Husebo, Magne Kjetil, Lunde, Per, Froysa, Kjell-Eivind, Thomas, Peter, Lohne, Kjetil Daae, Hellevang, Jon Oddvar
• Primary Examiner(s): Sinha, Tarun
• Application Number:
  US15/108,513
• Publication Number:
  US 20160327419A1
• Time in Patent Office: 1,870 Days
• Field of Search: 73597
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/662 Constructional details
• CPC Class Codes: G01F 1/663 by measuring Doppler frequency shift
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01N 2291/02433 Gases in liquids, e.g. bubbles, foams
• CPC Class Codes: G01N 2291/0289 Internal structure, e.g. defects, grain size, texture
• CPC Class Codes: G01N 29/22 Details , e.g. general constructional or apparatus details
• CPC Class Codes: G01P 5/001 Full-field flow measurement, e.g. determining flow velocity and direction in a whole region at the same time, flow visualisation

Abstract

A sensor apparatus is provided for measuring within a region of a conduit for guiding a flow. The apparatus includes a transducer arrangement disposed at least partially around an external surface of a wall of the conduit and having one or more driver elements for exciting in operation a helical acoustic wave propagation within the wall of the conduit for leaking acoustical energy from the helical acoustic wave propagation over an extensive area of the wall of the conduit for stimulating waves in chordal paths within the flow, wherein the waves in the choral paths within the flow re-enter the wall of the conduit to propagate further as a guided helical wave. The transducer arrangement includes one or more sensors for receiving a re-entered portion of the acoustic wave propagation along the paths within the flow which interacts with the flow and includes information characterizing properties of the flow.

Claims

1. A flow sensor apparatus, comprising:

a transducer arrangement arranged to be non-invasively disposed at least partially around an external surface of a wall of a conduit for guiding a flow, wherein

the transducer arrangement is operable to stimulate waves in off-centre chordal paths within the flow, wherein the stimulated waves in the off-centre chordal paths that interact with the flow include information which characterizes off-centre properties of the flow;

the transducer arrangement is operable to excite helically propagating acoustic Lamb waves within the wall of the conduit and stimulate the waves of the off-centre chordal paths within the flow by leaking acoustical energy from the helically propagating acoustic Lamb waves; and

the transducer arrangement is operable to receive the waves of the off-centre chordal paths, helically re-entering the wall of the conduit, and further propagating helically as guided acoustic Lamb waves into the transducer arrangement.

2. The sensor apparatus as claimed in claim 1, wherein the transducer arrangement includes an elongate waveguide arrangement which is operable to support an acoustic Lamb wave propagation therein from one or more driver elements disposed at one or more ends of the waveguide arrangement.

3. The sensor apparatus as claimed in claim 2, wherein the waveguide arrangement has at least one of its ends implemented as at least one free end, and the waveguide arrangement includes an acoustic radiation damping arrangement for dampening back-and-forth acoustic wave propagation along the waveguide arrangement.

4. The sensor apparatus as claimed in claim 1, wherein the elongate waveguide arrangement includes a waveguide for interfacing to the wall of the conduit, whose thickness and waveguide material are mutually substantially similar to a thickness and a material of the wall of the conduit, and wherein the waveguide is, implemented as a sheet, a collar, a helical elongate member, a helical strip, or a structure formed integrally into the wall of the conduit.

5. The sensor apparatus as claimed in claim 1, wherein the transducer arrangement includes one or more sensors which are implemented optically using one or more optical fibres, wherein one or more Bragg gratings are including along the one or more optical fibres for rendering the one or more optical fibres sensitive, and the one or more optical fibres are implemented using at least one of:

one or more fused silica optical fibres, one or more sapphire optical fibres.

6. The sensor apparatus as claimed in claim 2, wherein the transducer arrangement is detachable from the wall of the conduit.

7. The sensor apparatus as claimed in claim 1, wherein the transducer arrangement is operable to interrogate a plurality of off-centre sectors of an interior volume of the conduit, and wherein an extent of the off-centre sectors defines an annular region in which the sensor apparatus is operable selectively to measure off-centre properties of the flow.

8. The sensor apparatus as claimed in claim 7, wherein the off-centre sectors are determined in spatial extent by a steering direction and/or a frequency of modes which are excited in operation by the transducer arrangement.

9. The sensor apparatus as claimed in claim 1, wherein the sensor apparatus further includes a data processing arrangement for providing driver signals to the transducer arrangement and for receiving signals from the transducer arrangement, wherein the data processing arrangement is operable to perform at least one of:

(a) at least one spatial measurement of at least one of a liquid or gas phase present within the conduit;

(b) at least one flow measurement of the at least one of the liquid or gas phase present within the conduit;

(c) a spatial tomographic imaging of one or more sectors interrogated by the transducer arrangement;

(d) a Doppler flow measurement of bubbles present within the conduit;

(e) a time-of-flight acoustic measurement through the at least one of the liquid or gas phase present in the conduit in operation, and along the wall of the conduit, in, downstream and upstream flow directions, wherein the acoustic measurement along the wall of the conduit is used to provide error compensation for the acoustic measurement performed through the at least one of the liquid or gas phase;

(f) at least one measurement, wherein at least one of the transducer arrangements of a waveguide arrangement is operable both to send and to receive acoustic radiation to and from the conduit via use of pulse-echo interrogation of a flow within the conduit;

(g) a computation, based on time-of-flight measurements, of fluid flow rate within the conduit, and/or a fluid sound speed within the conduit;

(h) a computation to compensate for changing flow profiles and/or swirl occurring within the conduit;

(i) a computation to characterized a stratified flow occurring within the conduit; and

(j) a measurement of structural integrity of the wall of the conduit, for determining at least one of;

scale deposit, hydrate formation, wall thinning, embrittlement of the wall, micro-cracking within the wall of the conduit.

10. A method of using a flow sensor apparatus for measuring within a region of a conduit for guiding a flow, wherein the sensor apparatus includes a transducer arrangement arranged to be non-invasively disposed at least partially around an external surface of a wall of a conduit, comprising:

operating the transducer arrangement to stimulate waves in off-centre chordal paths within the flow, wherein the stimulated waves in the off-axis chordal paths that interact with the flow include information which characterizes off-centre properties of the flow;

operating the transducer arrangement to excite helically propagating acoustic Lamb waves within the wall of the conduit and stimulate the waves of the off-centre chordal paths within the flow by leaking acoustical energy from the helically propagating acoustic Lamb waves; and

operating the transducer arrangement to receive the waves of the off-centre chordal paths, helically re-entering the wall of the conduit, and further propagating helically as a guided acoustic Lamb waves into the transducer arrangement.

11. The method as claimed in claim 10, wherein the method includes arranging for the transducer arrangement to include an elongate waveguide arrangement which is operable to support an acoustic Lamb wave propagation therein from one or more driver elements disposed at one or more ends of, the waveguide arrangement.

12. The method as claimed in claim 11, wherein the method includes arranging for the waveguide arrangement to have at least one of its ends implemented as at least one free end, and the waveguide arrangement to include an acoustic radiation damping arrangement for dampening back-and-forth acoustic wave propagation along the waveguide arrangement.

13. The method as claimed in claim 10, wherein the method includes arranging for the elongate waveguide arrangement to include a waveguide for interfacing to the wall of the conduit, whose thickness and waveguide material are mutually substantially similar to a thickness and a material of the wall of the conduit, wherein the waveguide is implemented as a sheet, a collar, a helical elongate member, a helical strip, or a structure formed integrally into the wall of the conduit.

14. The method as claimed in claim 10, wherein the method includes arranging for the transducer arrangement to include one or more sensors which are implemented optically using one or more optical fibres, wherein one or more Bragg gratings are including along the one or more optical fibres for rendering the one or more optical fibres sensitive, and the one or more optical fibres are implemented using at least one of:

one or more fused silica optical fibres, one or more sapphire optical fibres.

15. The method as claimed in claim 11, wherein the transducer arrangement is detachable from the wall of the conduit.

16. The method as claimed in claim 11, wherein the method includes operating the transducer arrangement to interrogate a plurality of off-centre sectors of an interior volume of the conduit, wherein an extent of the off-centre sectors defines an annular region in which the sensor apparatus is operable selectively to measure off-centre properties of the flow.

17. The method as claimed in claim 16, wherein the off-centre sectors are determined in spatial extent by a steering direction and/or a frequency of modes which are excited in operation by the transducer arrangement.

18. The method as claimed in claim 10, wherein the sensor apparatus further includes a data processing arrangement for providing driver signals to the transducer arrangement and for receiving signals from the transducer arrangement, wherein the method includes arranging for the data processing arrangement to be operable to perform at least one of:

(a) at least one spatial measurement of at least one of a liquid or gas phase present within the conduit;

(b) at least one flow measurement of the at least one of the liquid or gas phase present within the conduit;

(c) a spatial tomographic imaging of one or more sectors interrogated by the transducer arrangement;

(d) a Doppler flow measurement of bubbles present within the conduit;

(e) a time-of-flight acoustic measurement through the at least one of the liquid or gas phase present in the conduit in operation, and along the wall of the conduit, in downstream and upstream flow directions, wherein the acoustic measurement along the wall of the conduit is used to provide error compensation for the acoustic measurement performed through the at least one of the liquid or gas phase;

(f) at least one measurement, wherein at least one of the transducer arrangements of a waveguide arrangement is operable both to send and to receive acoustic radiation to and from the conduit via use of pulse-echo interrogation of a flow within the conduit;

(g) a computation, based on time-of-flight measurements, of fluid flow rate within the conduit, and/or a fluid sound speed within the conduit;

(h) a computation to compensate for changing flow profiles and/or swirl occurring within the conduit;

(i) a computation to characterized a stratified flow occurring within the conduit; and

(j) a measurement of structural integrity of the wall of the conduit, for determining at least one of;

scale deposit, hydrate formation, wall thinning, embrittlement of the wall, micro-cracking within the wall of the conduit.

19. A computer program product comprising a non-transitory computer-readable storage medium having computer-readable instructions stored thereon, the computer-readable instructions being executable by a computerized device comprising processing hardware to perform the actions of:

with a flow sensor arrangement including a transducer arrangement arranged to be non-invasively disposed at least partially around an external surface of a wall of a conduit, measuring within a region of a conduit for guiding a flow;

operating the transducer arrangement to stimulate waves in off-centre chordal paths within the flow, wherein the stimulated waves in the off-axis chordal paths that interact with the flow include information which characterizes off-centre properties of the flow;

operating the transducer arrangement to excite helically propagating acoustic Lamb waves within the wall of the conduit and stimulate the waves of the off-centre chordal paths within the flow by leaking acoustical energy from the helically propagating acoustic Lamb waves; and

operating the transducer arrangement to receive the waves of the off-centre chordal paths, helically re-entering the wall of the conduit, and further propagating helically as a guided acoustic Lamb waves into the transducer arrangement.