Fault protection for voltage source converters

• US 10,560,014 B2
• Filed: 03/01/2017
• Issued: 02/11/2020
• Est. Priority Date: 03/03/2016
• Status: Expired due to Fees

• Current Assignee: General Electric Technology GmbH (GE Aerospace)
• Original Assignee: General Electric Technology GmbH (GE Aerospace)
• Inventors: Chivite-Zabalza, Javier Francisco, Trainer, David Reginald, Nicholls, Jonathan Christopher, Vershinin, Konstantin, Efika, Ikenna Bruce, Moreno Munoz, Francisco Jose, Outram, John Lewis, Ginnareddy, Rajaseker Reddy
• Primary Examiner(s): Ahmed, Yusef A
• Assistant Examiner(s): Ahmad, Shahzeb K
• Application Number:
  US16/081,440
• Publication Number:
  US 20190028021A1
• Time in Patent Office: 1,077 Days
• CPC Class Codes: H02J 3/36 Arrangements for transfer of electric power between ac networks via a high-tension dc link
• CPC Class Codes: H02J 7/345 using capacitors as storage or buffering devices
• CPC Class Codes: H02M 1/0095 Hybrid converter topologies, e.g. NPC mixed with flying capacitor, thyristor converter mixed with MMC or charge pump mixed with buck
• CPC Class Codes: H02M 1/32 Means for protecting converters other than automatic disconnection
• CPC Class Codes: H02M 1/325 with means for allowing continuous operation despite a fault, i.e. fault tolerant converters
• CPC Class Codes: H02M 1/34 Snubber circuits
• CPC Class Codes: H02M 1/348 Passive dissipative snubbers
• CPC Class Codes: H02M 7/4835 comprising two or more cells, each including a switchable capacitor, the capacitors having a nominal charge voltage which corresponds to a given fraction of the input voltage, and the capacitors being selectively connected in series to determine the instantaneous output voltage
• CPC Class Codes: H02M 7/49 Combination of the output voltage waveforms of a plurality of converters
• CPC Class Codes: H02M 7/797 using semiconductor devices only
• CPC Class Codes: Y02E 60/60 Arrangements for transfer of electric power between AC networks or generators via a high voltage DC link [HVCD]

Abstract

Fault protection of a voltage source converter is provided. An apparatus has a chain-link circuit in series with a director switch. The chain-link circuit includes cells including an energy storage element and cell switching elements connected with anti-parallel diodes. Each cell switching element has a cell switching element controller. The director switch includes director switch units, each having a director switching element and a director switch unit controller. Each cell switching element controller monitors for a fault current and turns-off its associated cell switching element and reports a fault event to a fault controller. Each director switch unit controller monitors for a fault current and reports a fault event to the fault controller but the director switch unit control keeps its associated director switching element turned-on. The fault controller monitors for reports of fault events to order the cell switching elements of at least some of the cells to turn-off.

Claims

1. An apparatus for a voltage source converter comprising:

a chain-link circuit in series with a director switch; and

a fault controller;

wherein the chain-link circuit comprises a plurality of cells, each cell comprising an energy storage element and a plurality of cell switching elements connected with antiparallel diodes, the cell switching elements being configured such that the energy storage element can be selectively connected in series between terminals of the cell or bypassed;

wherein each cell switching element has an associated cell switching element controller;

wherein the director switch comprises a plurality of director switch units, each director switch unit comprising a director switching element and a director switch unit controller;

wherein each cell switching element controller is configured to monitor for a fault current and, in the event a fault current is detected, to turn-off its associated cell switching element and report a fault event to the fault controller;

wherein each director switch unit controller is configured to monitor for a fault current and, in the event a fault current is detected, to report a fault event to the fault controller and to keep its associated director switching element turned-on; and

wherein the fault controller is configured to monitor for any reports of fault events to determine whether a fault is occurring and, in the event that a fault is occurring, to order all of the cell switching elements of at least some of the plurality of cells to turn-off.

2. An apparatus as claimed in claim 1, wherein each cell switching element controller is configured, in the event a fault current being detected, to turn-off all of the cell switching elements of that cell.

3. An apparatus as claimed in claim 1, wherein the fault controller is configured to determine that a fault is occurring if a predetermined number of fault reports are received within a predefined time window of a first fault report.

4. An apparatus as claimed in claim 1, wherein, in the event that a fault is occurring, the fault controller is configured to determine a location where the fault is occurring and determine which cells to turn off based on said identified location.

5. An apparatus as claimed in claim 1, wherein the fault controller is configured to, after ordering all of the cell switching elements of at least some of the plurality of cells to turn-off, subsequently order the director switch units to turn-off when a safe current level is reached.

6. An apparatus as claimed in claim 1, wherein at least one director switch unit controller is configured, in the event of detection of a fault current, to modulate the drive voltage applied to the associated switching element.

7. An apparatus as claimed in claim 6, wherein the modulation of the drive voltage comprises one of reducing the gate drive voltage or increasing the gate drive voltage.

8. A voltage source converter comprising at least one phase limb having two converter arms, each converter arm having an apparatus as claimed in claim 1.

9. A method of fault protection for a voltage source converter comprising a chain-link circuit in series with a director switch;

wherein the chain-link circuit comprises a plurality of cells, each cell comprising an energy storage element and a plurality of cell switching elements connected with antiparallel diodes, the cell switching elements being configured such that the energy storage element can be selectively connected in series between terminals of the cell or bypassed; and

wherein the director switch comprises a plurality of director switch units, each director switch unit comprising a director switching element;

the method comprising;

monitoring at each cell switching element for a fault current and, in the event a fault current is detected at a cell switching element, turning-off that cell switching element and reporting a fault event to a fault controller;

monitoring at each director switching element for a fault current and, in the event a fault current is detected, reporting a fault event to the fault controller and keeping that director switching element turned-on; and

monitoring at the fault controller for any reports of fault events to determine whether a fault is occurring and, in the event that a fault is occurring, ordering all of the cell switching elements of at least some of the plurality of cells to turn-off.

10. A method as claimed in claim 9, comprising, in the event a fault current is detected at a cell switching element, turning-off all of the cell switching elements of that cell without waiting for an order from the fault controller.

11. A method as claimed in claim 9, wherein the fault controller determines that a fault is occurring if a predetermined number of fault reports are received within a predefined time window of a first fault report.

12. A method as claimed in claim 9, wherein, in the event that a fault is occurring, the fault controller determines a location where the fault is occurring and determine which cells to turn off based on said identified location.

13. A method as claimed in claim 9, wherein, after ordering all of the cell switching elements of at least some of the plurality of cells to turn-off, the fault controller subsequently orders the director switch units to turn-off when a safe current level is reached.

14. A method as claimed in claim 9, comprising, in the event of detection of a fault current at a director switching element, modulating the drive voltage applied to the director switching element.

15. A method as claimed in claim 14, wherein modulating the drive voltage comprises one of reducing the gate drive voltage or increasing the gate drive voltage.