Syringe pump and related method

• US 10,561,787 B2
• Filed: 06/28/2017
• Issued: 02/18/2020
• Est. Priority Date: 12/21/2011
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Kamen, Dean, Gray, Larry B., Bodwell, Jesse T., Kerwin, John M., van der Merwe, Dirk A., Fichera, Stephen L., Thurber, Jonathan R., Desch, Martin D.
• Primary Examiner(s): Gilbert, Andrew M
• Application Number:
  US15/635,391
• Publication Number:
  US 20170296745A1
• Time in Patent Office: 965 Days
• CPC Class Codes: A61M 2205/103 rotating
• CPC Class Codes: A61M 2205/16 with back-up system in case of failure
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 2205/332 Force measuring means
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3365 Rotational speed
• CPC Class Codes: A61M 2205/3584 using modem, internet or bluetooth
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/505 Touch-screens; Virtual keyboard or keypads; Virtual buttons; Soft keys; Mouse touches
• CPC Class Codes: A61M 2205/52 with memories providing a history of measured variating parameters of apparatus or patient
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/587 Lighting arrangements
• CPC Class Codes: A61M 2205/6054 Magnetic identification systems
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 5/1408 in parallel, e.g. manifolds, sequencing valves access sites A61M39/02; tube connectors A61M39/10
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/14236 Screw, impeller or centrifugal type pumps
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/16827 : controlling delivery of multiple fluids, e.g. sequencing, mixing or via separate flow-paths infusion of multiple fluids without using a controller A61M5/1407
• CPC Class Codes: A61M 5/172 : electrical or electronic A61M5/16804, A61M5/16831 take precedence
• CPC Class Codes: G16H 20/17 : delivered via infusion or injection
• CPC Class Codes: G16H 40/63 : for local operation
• CPC Class Codes: G16H 40/67 : for remote operation

Abstract

A syringe pump includes a lead screw, a motor, and a sliding block assembly. The lead screw has threads and the motor is coupled to the lead screw to rotate it. The half-nut housing has a half nut and a barrel cam. The half nut is disposed within the half-nut housing. The half nut has half-nut threads at an end adjacent to the lead screw void. The half nut engages or disengages with the threads of the lead screw. The half nut includes a half-nut cam-follower surface and a half nut slot. The barrel cam is disposed within the half-nut housing and engages with the half-nut cam-follower surface. The barrel cam includes a pin to fit within the half nut slot such that the barrel cam rotates between a first position and a second position to actuate the half nut between the engagement position and the disengagement position, respectively.

Claims

1. A syringe pump, comprising:

a lead screw having threads;

a motor operatively coupled to the lead screw to rotate the lead screw; and

a sliding block assembly comprising;

a half-nut housing having a lead screw void configured to receive the lead screw;

a half nut disposed within the half-nut housing, the half nut having half-nut threads at an end adjacent to the lead screw void, the half nut is slideable between an engagement position whereby the half-nut threads engage with the threads of the lead screw and a disengagement position whereby the half-nut threads are disengaged from the threads of the lead screw, wherein the half nut includes a half-nut cam-follower surface and a half nut slot; and

a barrel cam disposed within the half-nut housing and configured to engage with the half-nut cam-follower surface, the barrel cam includes a pin configured to fit within the half nut slot, wherein the barrel cam is configured to rotate between a first position and a second position to actuate the half nut between the engagement position and the disengagement position, respectively.

2. The syringe pump according to claim 1, wherein the half-nut cam-follower surface is positioned adjacent to the barrel cam.

3. The syringe pump according to claim 1, wherein the half-nut cam-follower surface is disposed near an opposite end of the half nut relative to the half-nut threads.

4. The syringe pump according to claim 1, wherein the half nut further includes a half-nut slot plate defining the half nut slot.

5. The syringe pump according to claim 4, wherein the half-nut slot plate extends away from the lead screw.

6. The syringe pump according to claim 4, wherein the half-nut slot plate is disposed near an edge of the half-nut cam-follower surface such that the half-nut slot plate engages the half-nut cam-follower surface at a right angle.

7. The syringe pump according to claim 6, wherein:

the barrel cam is disposed adjacent to the half-nut cam-follower surface,

the pin of the barrel cam is disposed on an end of the barrel cam, and

the pin of the barrel cam engages with the half nut slot of the half-nut slot plate as the barrel cam engages with the half-nut cam-follower surface.

8. The syringe pump according to claim 7, wherein rotation of the barrel cam to the second position engages with the half nut slot to pull the half nut toward the barrel cam and away from the lead screw.

9. The syringe pump according to claim 8, wherein the barrel cam includes a barrel cam shoulder cylindrically shaped and having a first radius.

10. The syringe pump according to claim 9, wherein the barrel cam has a second radius that is substantially coextensive with the first radius, wherein the barrel cam includes a barrel cam flat wherein the second radius is less than the first radius, wherein the barrel cam flat is positioned to allow the half nut to extend closer to a center axis of the barrel cam than the distance of the first radius when the half nut is pulled toward the barrel cam and the barrel cam rotates to the second position.

11. The syringe pump according to claim 10, wherein the barrel cam flat is configured to be flush against the half-nut cam-follower surface when the barrel cam is in the second position.

12. The syringe pump according to claim 11, wherein the half-nut housing includes a barrel cam void configured to be adjacent a barrel cam surface of the barrel cam so that the barrel cam freely rotates within the barrel cam void.

13. The syringe pump according to claim 1, wherein the half nut includes a rod bushing void positioned between the half-nut threads and the half-nut cam-follower surface.

14. The syringe pump according to claim 1, wherein the syringe pump communicates a speed of a plunger to a monitoring client.

15. The syringe pump according to claim 1, wherein the half-nut housing defines a half-nut housing groove configured to cooperate with a syringe pump assembly guide rail.

16. The syringe pump according to claim 1, further comprising a half-nut slot plate disposed near an edge of the half-nut cam-follower surface such that the half-nut slot plate engages the half-nut cam-follower surface at a right angle.

17. The syringe pump according to claim 1, wherein:

the barrel cam is disposed adjacent to the half-nut cam-follower surface,

the pin of the barrel cam is disposed on an end of the barrel cam, and

the pin of the barrel cam engages with the half nut slot as the barrel cam engages with the half-nut cam-follower surface.

18. The syringe pump according to claim 1, wherein rotation of the barrel cam to the second position engages with the half nut slot to pull the half nut toward the barrel cam and away from the lead screw.

19. The syringe pump according to claim 1, wherein the barrel cam includes a cylindrically shaped barrel cam shoulder.

20. The syringe pump according to claim 1, wherein the barrel cam has a second radius that is substantially coextensive with a first radius, wherein the barrel cam includes a barrel cam flat wherein the second radius is less than the first radius, wherein the barrel cam flat is positioned to allow the half nut to extend closer to a center axis of the barrel cam than the distance of the first radius when the half nut is pulled toward the barrel cam as the barrel cam rotates to the second position.

21. The syringe pump according to claim 1, wherein the barrel cam includes a barrel cam flat configured to be flush against the half-nut cam-follower surface when the barrel cam is in the second position.

22. The syringe pump according to claim 1, wherein the half-nut housing includes a barrel cam void configured to be adjacent a barrel cam surface of the barrel cam so that the barrel cam freely rotates within the barrel cam void.

23. The syringe pump according to claim 1, further comprising a retaining finger pivotally coupled to a housing of the syringe pump, wherein the retaining finger is configured to rotate toward a syringe disposed within a syringe seat to retain the syringe.

24. The syringe pump according to claim 23, wherein the syringe pump is configured to communicate with a monitoring client.

25. The syringe pump according to claim 1, further comprising

a housing;

a syringe seat coupled to the housing, the syringe seat configured to retain a syringe having a barrel and a plunger disposed within the barrel;

a plunger head assembly coupled to the sliding block assembly and configured to drive the plunger of the syringe into the barrel of the syringe, the plunger head assembly having a force sensor operatively coupled to the plunger of the syringe to measure a force of the plunger head assembly on the plunger of the syringe; and

a processor operatively coupled to the motor and configured to control rotation of the motor to thereby control actuation of the plunger head assembly, the processor is also operatively coupled to the force sensor to receive a measured force therefrom, wherein the processor is configured to;

receive a target flow rate of the syringe loaded on the syringe pump;

determine a therapy actuation speed corresponding to the target flow rate;

command the motor to actuate the plunger of the syringe out of the barrel at a first predetermined speed until the force sensor coupled to the plunger measures a force that is less than a first predetermined force threshold or the plunger travels out of the barrel by a first predetermined distance;

command the motor to actuate the plunger of the syringe into the barrel at a second predetermined speed greater than the therapy actuation speed until the force sensor coupled to the plunger measures a force that exceeds a second predetermined threshold or the plunger travels into the barrel by a second predetermined distance; and

command the motor to actuate the plunger of the syringe into the barrel at the therapy actuation speed.

26. The syringe pump according to claim 25, wherein the therapy actuation speed corresponds to the target flow rate when there is no slack in the syringe pump or the syringe.

27. The syringe pump according to claim 25, wherein the processor is further configured issue an alarm if the plunger traveled into the barrel by the second predetermined distance without the force sensor measuring a force that exceeds the second predetermined threshold.

28. The syringe pump according to claim 25, further comprising a transceiver, wherein the processor is configured to communicate via the transceiver with a monitoring client.

29. A method of engaging a lead screw of a syringe pump, comprising:

actuating a barrel cam between a disengaged position to an engaged position;

engaging the barrel cam with a half-nut cam-follower surface of a half-nut;

engaging a pin of the barrel cam with a half nut slot of the half-nut; and

engaging half-nut threads with threads of the lead screw.

30. The method according to claim 29, wherein the half-nut further includes a half-nut slot plate defining the half nut slot.