Mask assembly

• US 10,561,813 B2
• Filed: 12/18/2018
• Issued: 02/18/2020
• Est. Priority Date: 02/21/2003
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Inventors: Gunaratnam, Michael Kassipillai, Kwok, Philip Rodney, Hitchcock, Robin Garth, Veliss, Lee James, Guney, Memduh, Sokolov, Richard, Lithgow, Perry David, Darkin, Donald, Lynch, Susan Robyn
• Primary Examiner(s): Stanis, Timothy A
• Application Number:
  US16/223,713
• Publication Number:
  US 20190117928A1
• Time in Patent Office: 427 Days
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0644 having the means for adjusting its position
• CPC Class Codes: A61M 16/0666 Nasal cannulas or tubing devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/08 Bellows; Connecting tubes having means for taking samples G01N1/22; Water traps; Patient circuits
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0833 T- or Y-type connectors, e.g. Y-piece
• CPC Class Codes: A61M 2016/0661 with customised shape

Abstract

A nasal assembly for delivering breathable gas to a patient includes a frame having an integrally formed first connector portion. A nozzle assembly includes a gusset or base portion and a pair of nozzles. At least one inlet conduit is structured to deliver breathable gas into the frame and nozzle assembly for breathing by the patient. A pair of second connector portions are removably and rotatably connected to respective first connector portions of the frame and are in communication with respective inlet conduits, e.g., directly or via angle connectors. A headgear assembly is removably connected to the pair of second connector portions and/or the angle connectors so as to maintain the frame and the nozzle assembly in a desired adjusted position on the patient'"'"'s face.

Claims

1. A mask assembly to provide pressurized air to nasal passages of a patient, the mask assembly comprising:

a nasal assembly shaped to seal around the nasal passages of the patient and deliver pressurized air from a breathing chamber defined by the nasal assembly to the nasal passages, the nasal assembly further defining a first air-delivery passage through a first lateral side of the nasal assembly and a second air-delivery passage through a second lateral side of the nasal assembly that is opposite the first lateral side of the nasal assembly;

a first inlet conduit structured to connect with the nasal assembly at the first lateral side of the nasal assembly and deliver pressurized air to the breathing chamber through the first air-delivery passage of the nasal assembly;

a second inlet conduit structured to connect with the nasal assembly at the second lateral side of the nasal assembly and deliver pressurized air to the breathing chamber through the second air-delivery passage of the nasal assembly;

a head-mountable flow generator connector to connect the first inlet conduit and the second inlet conduit with a supply of pressurized air, the head-mountable flow generator connector being shaped to position on a top of a head of the patient when the nasal assembly seals around the nasal passages of the patient and being shaped to direct the supply of pressurized air to the first inlet conduit and the second inlet conduit; and

a rear strap to extend between the first inlet conduit and the second inlet conduit and around a rear portion of the head of the patient when the head-mountable flow generator connector is positioned on the top of the head of the patient, the rear strap being mountable to the first inlet conduit and the second inlet conduit on respective sides of the head of the patient so as to retain the first inlet conduit and the second inlet conduit in an operative position extending from the nasal assembly upwardly along the sides of the head and toward the head-mountable flow generator connector at the top of the head of the patient.

2. The mask assembly of claim 1, wherein the rear strap is configured to be removably attachable to the first inlet conduit above a first ear of the patient, and is configured to be removably attachable to the second inlet conduit above a second ear of the patient when the mask assembly is worn by the patient.

3. The mask assembly of claim 2, wherein:

the first inlet conduit includes a first connector portion that is more rigid than a first elongate tubular portion of the first inlet conduit, is formed of a different material than the first elongate tubular portion of the first inlet conduit, is insertable into the first air-delivery passage, and defines a first conduit passage through which pressurized air is able to flow from the first elongate tubular portion of the first inlet conduit into the breathing chamber of the nasal assembly when the mask assembly is worn by the patient; and

the second inlet conduit includes a second connector portion that is more rigid than a second elongate tubular portion of the second conduit, is formed of a different material than the second elongate tubular portion of the second inlet conduit, is insertable into the second air- delivery passage, and defines a second conduit passage through which pressurized air is able to flow from the second elongate tubular portion of the second inlet conduit into the breathing chamber of the nasal assembly when the mask assembly is worn by the patient.

4. The mask assembly of claim 3, wherein:

the first connector portion is molded or adhered to the first elongate tubular portion of the first inlet conduit; and

the second connector portion is molded or adhered to the second elongate tubular portion of the second inlet conduit.

5. The mask assembly of claim 4, wherein:

the first connector portion removably attaches within the first air-delivery passage of the nasal assembly with a snap fit; and

the second connector portion removably attaches within the second air-delivery passage of the nasal assembly with a snap fit.

6. The mask assembly of claim 1, wherein:

the rear strap is configured to be removably attachable to the first inlet conduit above a first ear of the patient, and is configured to be removably attachable to the second inlet conduit above a second ear of the patient when the mask assembly is worn by the patient;

the rear strap has a bowed shape that is configured to curve downward when the rear strap passes around the rear portion of the head of the patient such that a mid-portion of the rear strap is a lowest portion of the rear strap when the mask assembly is worn by the patient and viewed from behind the patient;

the first inlet conduit defines a concave curvature with ends oriented away from the rear strap along a longitudinal direction of the first inlet conduit extending between the nasal assembly and the head-mountable flow generator connector when the mask assembly is worn by the patient;

the first inlet conduit is arcuate such that the concave curvature of the first inlet conduit is continuous between a connection of the first inlet conduit to the nasal assembly and a connection of the first inlet conduit to the head-mountable flow generator connector;

the second inlet conduit defines a concave curvature with ends oriented away from the rear strap along a longitudinal direction of the second inlet conduit extending between the nasal assembly and the head-mountable flow generator connector when the mask assembly is worn by the patient; and

the second inlet conduit is arcuate such that the concave curvature of the second inlet conduit is continuous between a connection of the second inlet conduit to the nasal assembly and a connection of the second inlet conduit to the head-mountable flow generator connector.

7. The mask assembly of claim 6, wherein:

the first inlet conduit is configured to pass along a first side of the head of the patient between the first ear of the patient and a first eye of the patient when the mask assembly is worn by the patient; and

the second inlet conduit is configured to pass along a second side of the head of the patient between the second ear of the patient and a second eye of the patient when the mask assembly is worn by the patient.

8. The mask assembly of claim 7, wherein:

the first inlet conduit defines a first height configured to extend transversely from the first side of the head of the patient when the mask assembly is worn by the patient;

the first inlet conduit defines a first width transverse to both the first height and a direction of airflow through the first inlet conduit;

the first width is greater than the first height;

the second inlet conduit defines a second height configured to extend transversely from the second side of the head of the patient when the mask assembly is worn by the patient;

the second inlet conduit defines a second width transverse to both the second height and a direction of airflow through the second inlet conduit; and

the second width is greater than the second height.

9. The mask assembly of claim 7, wherein the rear strap has an arcuate shape that is configured to curve downward when the rear strap passes around the rear portion of the head of the patient such that a mid-portion of the rear strap is a lowest portion of the rear strap when the mask assembly is worn by the patient and viewed from behind the patient, the lowest portion of the rear strap configured to be positioned between a Frankfurt horizontal line and a subnasal line of the patient.

10. The mask assembly of claim 1, wherein:

the head-mountable flow generator connector is configured to provide pressurized air from a single flow generator conduit adapted to connect with the supply of pressurized air to both the first inlet conduit and the second inlet conduit; and

the head-mountable flow generator connector that is shaped to position on top the head of the patient includes a swivel joint to provide pivotable movement between the head-mountable flow generator connector and the single flow generator conduit.

11. The mask assembly of claim 10, wherein the first inlet conduit defines a single air-flow channel and the second inlet conduit defines a single air flow channel.

12. The mask assembly of claim 11, wherein:

the first inlet conduit comprises a first elongate tubular portion formed from silicone, and the second inlet conduit comprises a second elongate tubular portion formed from silicone; and

the mask assembly is structured to sit entirely above a mouth of the patient when the mask assembly is worn by the patient and is viewed from in front of the patient.

13. The mask assembly of claim 1, wherein the mask assembly is structured to seal with breathing passages of the patient entirely above a mouth of the patient and below a bridge of a nose of the patient.

14. The mask assembly of claim 13, wherein:

wherein the nasal assembly is shaped to concurrently contact an underside of the nose of the patient and an upper lip region of the patient when the nasal assembly is worn by the patient to form the seal around the nasal passages of the patient; and

the nasal assembly includes a vent between the first lateral side of the nasal assembly and the second lateral side of the nasal assembly, wherein the vent is centered between the first lateral side of the nasal assembly and the second lateral side of the nasal assembly.

15. The mask assembly of claim 14, wherein the nasal assembly is structured to inflate upon introduction of pressurized air into the breathing chamber.

16. The mask assembly of claim 15, wherein the nasal assembly includes a single gusset structured to expand and contract to alter a distance between a portion of the nasal assembly that forms the seal around both of the nasal passages of the patient and a distal portion of the nasal assembly.

17. The mask assembly of claim 15, wherein the nasal assembly is shaped to avoid contact with internal surfaces of the nasal passages of the patient when the nasal assembly is worn by the patient to form the seal around the nasal passages of the patient.

18. The mask assembly of claim 17, wherein the nasal assembly has a width extending from the first lateral side to the second lateral side and the width is (i) greater than a height transverse to the width at a center of the nasal assembly, and (ii) greater than a depth transverse to both the width and the height at the center of the nasal assembly, wherein a silicone cushion comprises a portion of the nasal assembly that forms the seal around the nasal passages of the patient when the mask assembly is worn by the patient.

19. The mask assembly of claim 1, wherein the nasal assembly includes means for venting exhaled gases.

20. The mask assembly of claim 19, wherein the head-mountable flow generator connector includes means for connecting to a flow generator conduit.

21. The mask assembly of claim 20, wherein:

the first inlet conduit comprises means for attaching the first inlet conduit to the nasal assembly; and

the second inlet conduit comprises means for attaching the second inlet conduit to the nasal assembly.

22. The mask assembly of claim 21, wherein the nasal assembly includes means for sealing around the nasal passages of the patient.

23. The mask assembly of claim 1, wherein the nasal assembly is shaped to contact an underside of a nose of the patient concurrently with a tubular portion of the nasal assembly contacting an upper lip region of the patient, when the nasal assembly is worn by the patient to form the seal around the nasal passages of the patient.

24. A mask assembly to provide pressurized air to nasal passages of a patient, the mask assembly comprising:

a nasal assembly shaped to seal around the nasal passages of the patient and deliver pressurized air from a breathing chamber defined by the nasal assembly to the nasal passages, the nasal assembly shaped to avoid contact with inside a nose of the patient when the nasal assembly is worn by the patient to form the seal around the nasal passages of the patient, the nasal assembly further defining a first air-delivery passage through a first lateral side of the nasal assembly and a second air-delivery passage through a second lateral side of the nasal assembly that is opposite the first lateral side of the nasal assembly;

a first inlet conduit structured to connect with the nasal assembly at the first lateral side of the nasal assembly and deliver pressurized air to the breathing chamber through the first air-delivery passage of the nasal assembly;

a second inlet conduit structured to connect with the nasal assembly at the second lateral side of the nasal assembly and deliver pressurized air to the breathing chamber through the second air-delivery passage of the nasal assembly;

a head-mountable flow generator connector to connect the first inlet conduit and the second inlet conduit with a supply of pressurized air, the head-mountable flow generator connector configured to provide pressurized air from a single flow generator conduit to both the first inlet conduit and the second inlet conduit, the head-mountable flow generator connector being shaped to position on a top of a head of the patient when the nasal assembly seals around the nasal passages of the patient, the head-mountable flow generator connecter being shaped to direct the supply of pressurized air to the first inlet conduit and the second inlet conduit; and

a rear strap to extend between the first inlet conduit and the second inlet conduit and around a rear portion of the head of the patient when the head-mountable flow generator connector is positioned on the top of the head of the patient, the rear strap configured to be mountable to the first inlet conduit and the second inlet conduit on respective sides of the head of the patient so as to retain the first inlet conduit and the second inlet conduit in an operative position extending from the nasal assembly upwardly along the sides of the head and toward the head-mountable flow generator connector at the top of the head of the patient, wherein the rear strap is configured to attach to the first inlet conduit above a first ear of the patient, and is configured to attach to the second inlet conduit above a second ear of the patient when the mask assembly is worn by the patient.

25. The mask assembly of claim 24, wherein:

the head-mountable flow generator connector connects with the first inlet conduit at a first side of the head-mountable flow generator connector and connects with the second inlet conduit at a second side of the head-mountable flow generator connector; and

the head-mountable flow generator connector includes a swivel joint to provide pivotable movement between the head-mountable flow generator connector and the flow generator conduit.

26. The mask assembly of claim 24, wherein the rear strap has an arcuate shape that is configured to curve downward when the rear strap passes around the rear portion of the head of the patient such that a mid-portion of the rear strap is a lowest portion of the rear strap when the mask assembly is worn by the patient and viewed from behind the patient, the lowest portion of the rear strap configured to be positioned between a Frankfurt horizontal line and a subnasal line of the patient when the mask assembly is worn by the patient.

27. The mask assembly of claim 24, wherein the nasal assembly includes a single gusset structured to expand and contract to alter a distance between a portion of the nasal assembly that forms the seal around both of the nasal passages of the patient and a distal portion of the nasal assembly.

28. The mask assembly of claim 24, wherein:

the first inlet conduit is arcuate such that a concave curvature of the first inlet conduit is continuous between a connection of the first inlet conduit to the nasal assembly and a connection of the first inlet conduit to the head-mountable flow generator connector; and

the second inlet conduit is arcuate such that a concave curvature of the second inlet conduit is continuous between a connection of the second inlet conduit to the nasal assembly and a connection of the second inlet conduit to the head-mountable flow generator connector.

29. The mask assembly of claim 24, wherein:

the first inlet conduit includes a first connector portion that is more rigid than a first elongate tubular portion of the first inlet conduit, is formed of a different material than the first elongate tubular portion of the first inlet conduit, is insertable into the first air-delivery passage, and defines a first conduit passage through which pressurized air is able to flow from the first elongate tubular portion of the first inlet conduit into the breathing chamber of the nasal assembly when the mask assembly is worn by the patient; and

the second inlet conduit includes a second connector portion that is more rigid than a second elongate tubular portion of the second conduit, is formed of a different material than the second elongate tubular portion of the second inlet conduit, is insertable into the second air-delivery passage, and defines a second conduit passage through which pressurized air is able to flow from the second elongate tubular portion of the second inlet conduit into the breathing chamber of the nasal assembly when the mask assembly is worn by the patient.

30. A mask assembly to provide pressurized air to nasal passages of a patient, the mask assembly comprising:

a nasal assembly shaped to seal around the nasal passages of the patient and deliver pressurized air from a breathing chamber defined by the nasal assembly to the nasal passages, the nasal assembly shaped to avoid contact with inside a nose of the patient when the nasal assembly is worn by the patient to form the seal around the nasal passages of the patient, the nasal assembly further defining a first air-delivery passage through a first lateral side of the nasal assembly and a second air-delivery passage through a second lateral side of the nasal assembly that is opposite the first lateral side of the nasal assembly, wherein the nasal assembly includes a single gusset structured to expand and contract to alter a distance between a portion of the nasal assembly that forms the seal around both of the nasal passages of the patient and a distal portion of the nasal assembly;

a first inlet conduit structured to connect with the nasal assembly at the first lateral side of the nasal assembly and deliver pressurized air to the breathing chamber through the first air-delivery passage of the nasal assembly, wherein the first inlet conduit includes a first connector portion that is more rigid than a first elongate tubular portion of the first inlet conduit, is formed of a different material than the first elongate tubular portion of the first inlet conduit, is insertable into the first air-delivery passage, and defines a first conduit passage through which pressurized air is able to flow from the first elongate tubular portion of the first inlet conduit into the breathing chamber of the nasal assembly when the mask assembly is worn by the patient;

a second inlet conduit structured to connect with the nasal assembly at the second lateral side of the nasal assembly and deliver pressurized air to the breathing chamber through the second air-delivery passage of the nasal assembly, wherein the second inlet conduit includes a second connector portion that is more rigid than a second elongate tubular portion of the second conduit, is formed of a different material than the second elongate tubular portion of the second inlet conduit, is insertable into the second air-delivery passage, and defines a second conduit passage through which pressurized air is able to flow from the second elongate tubular portion of the second inlet conduit into the breathing chamber of the nasal assembly when the mask assembly is worn by the patient;

a head-mountable flow generator connector to connect the first inlet conduit and the second inlet conduit with a supply of pressurized air, the head-mountable flow generator connector configured to provide pressurized air from a single flow generator conduit to both the first inlet conduit and the second inlet conduit, the head-mountable flow generator connector being shaped to position on a top of a head of the patient when the nasal assembly seals around the nasal passages of the patient, the head-mountable flow generator connector being shaped to direct the supply of pressurized air to the first inlet conduit and the second inlet conduit, the head-mountable flow generator connector including a swivel joint to provide pivotable movement between the head-mountable flow generator connector and the flow generator conduit; and

a rear strap to extend between the first inlet conduit and the second inlet conduit and around a rear portion of the head of the patient when the head-mountable flow generator connector is positioned on the top of the head of the patient, the rear strap being mountable to the first inlet conduit and the second inlet conduit on respective sides of the head of the patient so as to retain the first inlet conduit and the second inlet conduit in an operative position extending from the nasal assembly upwardly along the sides of the head and toward the head-mountable flow generator connector at the top of the head of the patient, wherein the rear strap is configured to attach to the first inlet conduit above a first ear of the patient and the second inlet conduit above a second ear of the patient when the mask assembly is worn by the patient, wherein the rear strap has an arcuate shape that is configured to curve downward when the rear strap passes around the rear portion of the head of the patient such that a mid-portion of the rear strap is a lowest portion of the rear strap when the mask assembly is viewed from behind the patient, the lowest portion of the rear strap configured to be positioned between a Frankfurt horizontal line and a subnasal line of the patient.