LED lamp having lamp cover with light output surface and reflecting surface

• US 10,563,854 B2
• Filed: 03/28/2019
• Issued: 02/18/2020
• Est. Priority Date: 02/08/2018
• Status: Active Grant

• Current Assignee: Jiaxing Super Lighting Electric Appliance Co., Ltd.
• Original Assignee: Jiaxing Super Lighting Electric Appliance Co., Ltd.
• Inventors: Jiang, Tao, Wang, Mingbin, Xiong, Aiming, Zhou, Lin
• Primary Examiner(s): Alavi, Ali
• Application Number:
  US16/367,280
• Publication Number:
  US 20190249858A1
• Time in Patent Office: 327 Days
• Field of Search: 362294
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21K 9/235 Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps F21K9/238 takes precedence
• CPC Class Codes: F21K 9/237 Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases F21K9/238 takes precedence
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21K 9/66 Details of globes or covers forming part of the light source
• CPC Class Codes: F21K 9/68 Details of reflectors forming part of the light source
• CPC Class Codes: F21V 23/009 the casing being inside the housing of the lighting device
• CPC Class Codes: F21V 29/503 of light sources cooling arrangements structurally associated with gas-discharge or vapour-discharge lamps H01J61/52; cooling arrangements structurally associated with electric incandescent lamps H01K1/58; cooling arrangements structurally associated with light-emitting diodes H01L33/64
• CPC Class Codes: F21V 29/508 of electrical circuits
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 7/0025 Combination of two or more reflectors for a single light source array of reflectors for a cluster of light sources F21V7/0083
• CPC Class Codes: F21Y 2103/33 annular
• CPC Class Codes: F21Y 2105/18 annular; polygonal other than square or rectangular, e.g. for spotlights or for generating an axially symmetrical light beam
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H03H 11/04 Frequency selective two-port networks
• CPC Class Codes: H03H 7/0115 comprising only inductors and capacitors H03H7/075, H03H7/09, H03H7/12, H03H7/13 take precedence
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/56 : involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: Y02B 20/00 : Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 : Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An LED (light emitting diode) lamp comprises a lamp shell, the lamp shell includes a lamp head, a lamp neck and a sleeve, the lamp head connects to the lamp neck which connects to the sleeve; a passive heat dissipating element having a heat sink connected to the lamp shell; a power source having a first portion and a second portion, wherein the first portion of the power source is disposed in both the lamp neck and the lamp head of the lamp shell, and the second portion of the power source is disposed in the heat sink of the passive heat dissipating element; a light board connected to the base of the passive heat dissipating element and comprising LED chips, the LED chips electrically connected to the power source; and a lamp cover with a light output surface, an end surface, an inner reflecting surface and an outer reflecting surface, the inner reflecting surface disposed inside the light output surface of the lamp cover and the outer reflecting surface disposed in the outer circle of the array of the LED chips, the inner reflecting surface is configured to reflect part of light emitted from the inmost of the array of LED chips, the outer reflecting surface is configured to reflect part of light emitted from the outermost of the array of LED chips, wherein the ratio of power of the LED lamp to heat dissipating area of the heat sink is 1:20˜30; wherein a weight of the heat sink accounts for at least 50% of that of the LED lamp, and a volume of the heat sink accounts for at least 20% of an overall volume of the LED lamp; wherein overall weight of the LED lamp is less than 1.7 Kg, When the LED lamp is provided with power of 200 W, the LED chips are lit up and emit luminous flux of at least 25000 lumens; wherein total luminous flux of the light reflected by both the inner reflecting surface and the outer reflecting surface and emitted through the light output surface is at least 1500 lm, total luminous flux of the light reflected by the outer reflecting surface is greater than that of the light reflected by the inner reflecting surface, the inner reflecting surface is lower than the outer reflecting surface in height, height of the outer reflecting surface accounts for not over 9% of overall height of the LED lamp.

Claims

1. An LED (light emitting diode) lamp comprising:

a lamp shell including a lamp head, a lamp neck and a sleeve, the lamp head connects to the lamp neck which connects to the sleeve;

a passive heat dissipating element having a heat sink connected to the lamp shell, wherein the heat sink comprises fins and a base, the sleeve of the lamp shell is located in the heat sink, the lamp neck projects from the heat sink, height of the lamp neck is at least 80% of height of the heat sink, the heat sink comprises first fins and second fins, bottoms of both the first fins and the second fins in an axis of the LED lamp connect to the base, the first fins interlace with the second fins at regular intervals, and one of the second fins includes a third portion and two fourth portions, the two fourth portions are symmetrical about the third portion;

a power source having a first portion and a second portion, wherein the first portion of the power source is disposed in both the lamp neck and the lamp head of the lamp shell, and the second portion of the power source is disposed in the heat sink of the passive heat dissipating element;

a light board connected to the base of the passive heat dissipating element and comprising LED chips, the LED chips electrically connected to the power source, wherein the light board and the heat sink are connected to form a heat transferring path from the LED chips to the passive heat dissipating element; and

a lamp cover having a light output surface, an end surface, an inner reflecting surface and an outer reflecting surface, wherein the inner reflecting surface is disposed inside the light output surface of the lamp cover and the outer reflecting surface is disposed in the outer circle of the array of the LED chips, the inner reflecting surface is configured to reflect part of light emitted from the inmost of the array of LED chips, the outer reflecting surface is configured to reflect part of light emitted from the outermost of the array of LED chips;

wherein a ratio of power of the LED lamp to heat dissipating area of the heat sink is 1;

20˜

30;

wherein a weight of the heat sink accounts for at least 50% of that of the LED lamp, and a volume of the heat sink accounts for at least 20% of an overall volume of the LED lamp;

wherein overall weight of the LED lamp is less than 1.7 kg, when the LED lamp is provided with power of 200 W, the LED chips are lit up and emit luminous flux of at least 25000 lumens;

wherein total luminous flux of the light reflected by both the inner reflecting surface and the outer reflecting surface and emitted through the light output surface is at least 1500 lm, total luminous flux of the light reflected by the outer reflecting surface is greater than that of the light reflected by the inner reflecting surface, the inner reflecting surface is lower than the outer reflecting surface in height, height of the outer reflecting surface accounts for not over 9% of overall height of the LED lamp.

2. The LED lamp of claim 1, wherein the ratio of power of the LED lamp to heat dissipating area of the heat sink is 1:

22˜

26.

3. The LED lamp of claim 2, wherein the ratio of power of the LED lamp to heat dissipating area of the heat sink is 1:

25.

4. The LED lamp of claim 3, wherein a chamber of the lamp shell is formed with a first heat dissipating channel, the first heat dissipating channel has a first air inlet at a first end of the lamp shell, a second end of the lamp shell has at least a heat dissipating hole;

wherein a second heat dissipating channel is formed in the heat sink and disposed between the fins and base, the second heat dissipating channel has a second air inlet, such that air flows from outside of the LED lamp into the second air inlet and passes through the second heat dissipating channel, and flows out from spaces between every adjacent two of the fins.

5. The LED lamp of claim 4, wherein the light board is formed with an aperture communicating simultaneously with both the first heat dissipating channel and the second heat dissipating channel.

6. The LED lamp of claim 5, wherein the aperture is located in a central region of the light board, and the aperture forms an air intake of both the first heat dissipating channel and the second heat dissipating channel.

7. The LED lamp of claim 6, wherein a volume of the heat sink accounts for 20%˜

60% of an overall volume of the LED lamp.

8. The LED lamp of claim 7, wherein a volume of the heat sink accounts for 25%˜

50% of an overall volume of the LED lamp.

9. The LED lamp of claim 8, wherein an interval between one of the first fins and adjacent to one of the second fins is 8˜

12 mm.

10. The LED lamp of claim 9, wherein two side of each fin is provided with heat dissipating bars.

11. The LED lamp of claim 10, wherein the heat dissipating bars on two opposite sides are not superposed each other in a projective direction.

12. The LED lamp of claim 11, wherein the end surface is formed with a vent to allow air flowing from outside of the LED lamp into both the first heat dissipating channel and the second heat dissipating channel through the vent.

13. The LED lamp of claim 12, wherein the first air inlet is projected onto the end surface in an axis of the LED lamp to occupy an area on the end surface, which is defined as a first portion;

and another area on the end surface is defined as a second portion, and the vent in the first portion is greater than the vent in the second portion in area.

14. The LED lamp of claim 13, wherein axes of at least part of the vents are inclined to the axis of the LED lamp, and the inclined directions of the part of vents are toward the first air inlet of the first heat dissipating channel.

15. The LED lamp of claim 13, wherein axes of at least part of the vents are inclined to the axis of the LED lamp, and the inclined directions of the part of vents are toward the second air inlet of the second heat dissipating channel.

16. The LED lamp of claim 14, wherein in the projected area of the LED lamp, there is a light concentrating area within the projected area, and luminous flux of the light projected by the LED lamp onto the light concentrated area accounts for 35%˜

50% of the total luminous flux.