Adjustable foundation

• US 10,568,434 B2
• Filed: 08/28/2017
• Issued: 02/25/2020
• Est. Priority Date: 02/24/2016
• Status: Active Grant

• Current Assignee: Dreamwell Limited (Serta Simmons Bedding LLC)
• Original Assignee: Dreamwell Limited (Serta Simmons Bedding LLC)
• Inventors: Kramer, Kenneth L., Woodall, Jeffrey M., Jan, Francis
• Primary Examiner(s): Polito, Nicholas F
• Assistant Examiner(s): Zaman, Rahib T
• Application Number:
  US15/687,840
• Publication Number:
  US 20170354265A1
• Time in Patent Office: 911 Days
• CPC Class Codes: A47C 19/025 Direct mattress support frames, Cross-bars
• CPC Class Codes: A47C 20/041 by electric motors
• CPC Class Codes: A47C 20/08 with means for adjusting two or more rests simultaneously
• CPC Class Codes: A47C 20/10 using rods
• CPC Class Codes: A47C 21/006 Oscillating, balancing or vibrating mechanisms connected to the bedstead for children's beds A47D9/02
• CPC Class Codes: A61H 2201/0142 Beds
• CPC Class Codes: A61H 2201/0192 Specific means for adjusting dimensions
• CPC Class Codes: A61H 2201/5005 for controlling frequency distribution, modulation or interference of a driving signal
• CPC Class Codes: A61H 2205/02 Head
• CPC Class Codes: A61H 2205/081 Back
• CPC Class Codes: A61H 2205/10 Leg
• CPC Class Codes: A61H 2205/12 Feet
• CPC Class Codes: A61H 23/00 Percussion or vibration massage, e.g. using supersonic vibration; Suction-vibration massage; Massage with moving diaphragms apparatus for passive exercising A61H1/00; generating or transmitting mechanical vibrations in general B06B
• CPC Class Codes: A61H 23/0263 using rotating unbalanced masses

Abstract

An adjustable foundation and process includes a mattress support surface including a head and back section hingedly connected to an intermediate section at one end and a leg and foot section hingedly connected to the intermediate section at another end, wherein the intermediate section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section. The intermediate or seat section is configured to increase in length upon articulation of the head and back section and/or the leg and foot section from a flat position or an increase in inclination of any section. Likewise, the intermediate or seat section is configured to decrease in length upon articulation of the head and back section and/or the leg and foot section from an inclined position to a flat position or a decrease in length upon declination of any section. By doing so, a prone user does not have to shift his position on the mattress in order to accommodate the inclination or declination.

Claims

1. An adjustable mattress assembly dimensioned to support a mattress configured to accommodate two prone users, comprising:

a foundation frame comprising side frame members and transverse frame members attached at respective ends of the side frame members to define a generally rectangular shape, and at least one cross rail extending between the side frame members;

a mattress support surface configured to support a mattress dimensioned to accommodate two prone users, the mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section; and

a first actuator having an extending and retracting member operatively coupled to a linkage assembly to effect inclination or declination of the head and back section relative to the intermediate seat section and inclination or declination of the foot and leg section relative to the intermediate seat section, wherein the linkage assembly comprises a linkage support frame configured to be seated on the foundation frame;

first and second spaced apart torsional members coupled to the linkage support frame underlying each end of the intermediate seat section;

a cross bar coupled to the linkage support frame and underlying a selected one of the first and second torsional members, and link arms having an end pivotally connected to crank arms coupled to the first and/or second torsional members, wherein the first actuator has one end coupled to the cross rail and another end coupled to one of the crank arms effective to rotate the torsional member upon extension and retraction of the first actuator and effect inclination or declination of the head and back section and the leg and foot section, wherein the first actuator is further operative to effect an increase or decrease in a length of the intermediate seat section by movement of the first portion relative to the second portion upon inclination or declination of the head and back section and the foot and leg section; and

wherein the head and back section further comprises movable rectangular shaped lumbar support members disposed within complementary shaped openings in the head and back section, wherein each of the lumbar support members is positioned to provide adjustable lumbar support for a selected one of the users, and wherein each of the lumbar support members is hingedly connected at a top end and independently operative with a lumbar member actuator coupled thereto to pivot upwardly relative to a plane defined by the head and foot section.

2. The adjustable mattress assembly of claim 1, wherein the mattress support surface further comprises at least one vibratory unit coupled thereto.

3. The adjustable mattress assembly of claim 1, wherein each of the lumbar support members further comprises at least one vibratory unit coupled thereto.

4. The adjustable mattress assembly of claim 1, wherein the leg and foot section comprise a first portion hingedly connected to a second portion, wherein the second portion is hingedly connected to the intermediate seat section.

5. The adjustable mattress assembly of claim 1, further comprising a second actuator operative to independently effect inclination or declination of the foot and leg section and the increase and decrease in the length of the intermediate seat section, and wherein the first actuator is configured to selectively effect inclination or declination of the head and back section and the increase and decrease in the length of the intermediate seat section.

6. The adjustable mattress assembly of claim 1, wherein the head and back section comprise a first portion and a second portion, wherein the second portion is hingedly connected at one end to the first portion and at another end is hingedly connected to the intermediate seat section, wherein the first portion is pivotally moveable from the second portion via a third actuator operatively coupled thereto, and wherein the complementary shaped openings in the head and back section are provided in the second portion.

7. The adjustable mattress assembly of claim 1, wherein the first portion of the intermediate seat section is rectangularly shaped and the second portion of the intermediate seat section is generally u-shaped such that upon extension and retraction of the first actuator, the first portion of the intermediate seat section moves towards or away from an opening defined by the u-shaped second portion, thereby lengthening or shortening the intermediate seat section.

8. The adjustable mattress assembly of claim 1, wherein the increase in the length of the intermediate seat section by movement of the first portion relative to the second portion slides the head and back section toward an end of the adjustable mattress assembly.

9. A process for operating an adjustable mattress assembly dimensioned to support a mattress configured to accommodate two prone users, the process comprising:

providing the adjustable foundation with a foundation frame comprising side frame members and transverse frame members attached at respective ends of the side frame members to define a generally rectangular shape, and at least one cross rail extending between the side frame members; and

a mattress support surface configured to support the mattress dimensioned to accommodate the two prone users, the mattress support surface including a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section;

wherein the head and back section further comprises movable rectangular shaped lumbar support members disposed within complementary shaped openings having dimensions about equal to the movable rectangular shaped lumbar support members in the head and back section, wherein each of the lumbar support members is positioned to provide adjustable lumbar support for a selected one of the users, and wherein each of the lumbar support members is hingedly connected at a top end and independently operative with a lumbar member actuator coupled thereto to pivot upwardly relative to a plane defined by the head and foot section; and

independently raising or lowering the lumbar support members relative to the plane defined by the head and foot section.

10. The process of claim 9, wherein changing the position of the head and back section relative to the intermediate seat section simultaneously changes a position of the leg and foot section relative to the intermediate seat section.

11. The process of claim 9, wherein simultaneously changing the positions of the head and back section and the leg and foot section comprises actuating a single actuator operatively coupled and linked thereto.

12. The process of claim 9, wherein changing the position of the head and back section relative to the intermediate seat section is independent from changing a position of the leg and foot section.

13. The process of claim 9, wherein lengthening the intermediate seat section causes the head and back section to slide towards a head end of the adjustable mattress assembly.

14. An adjustable foundation dimensioned to support a mattress configured to accommodate two prone users, the adjustable foundation comprising,

a head and back section hingedly connected to an intermediate seat section at one end and a leg and foot section hingedly connected to the intermediate seat section at another end, wherein the intermediate seat section includes a first portion and a second portion, wherein the first portion is hingedly connected to the head and back section and the second portion is hingedly connected to the leg and foot section, wherein the head and back section comprises movable rectangular shaped lumbar support members disposed within complementary shaped openings having dimensions about equal to the movable rectangular shaped lumbar support members in the head and back section, wherein each of the lumbar support members is positioned to provide adjustable lumbar support for a selected one of the users, and wherein each of the lumbar support members is hingedly connected at a top end and independently operative with an actuator coupled thereto to pivot upwardly relative to a plane defined by the head and foot section.

15. The adjustable foundation of claim 14, wherein each of the lumbar support members further comprises at least one vibratory unit coupled thereto.