Linkage for steering wheel electric motor tilt assembly

• US 10,569,798 B2
• Filed: 10/03/2016
• Issued: 02/25/2020
• Est. Priority Date: 10/01/2015
• Status: Active Grant

• Current Assignee: NSK Americas Incorporated (NSK Limited)
• Original Assignee: NSK Americas Incorporated (NSK Limited)
• Inventors: Martinez, Victor Corona, Hartman, David Ray, Chinniah, Logananth
• Primary Examiner(s): Elahmadi, Zakaria
• Application Number:
  US15/764,487
• Publication Number:
  US 20180273080A1
• Time in Patent Office: 1,240 Days
• CPC Class Codes: B62D 1/181 with power actuated adjustment, e.g. with position memory
• CPC Class Codes: B62D 1/189 the entire column being tiltable as a unit
• CPC Class Codes: F16H 2025/2043 Screw mechanisms driving an oscillating lever, e.g. lever with perpendicular pivoting axis
• CPC Class Codes: F16H 25/20 Screw mechanisms with automatic reversal F16H25/12

Abstract

A steering column assembly (10) including a mounting structure (20); a column housing (50) having a wall opening (54) and being fixed in position for upward and downward pivotal motion; a tilt screw (72) having a threaded shank and a gear; a tilt nut (80) and optionally a bushing surrounding the tilt nut positioned at least partially within and contacting a surface defining wall opening (54) and having a threaded bore adapted to receive the tilt screw, the contact between the tilt nut and the wall opening such that the load transmitted from the wall opening to the tilt nut is substantially on axis with the threaded bore; a motor (96) for raising and lowering the column housing by rotating the gear portion and causing the tilt nut to advance toward or away from the gear, causing the column housing to raise or lower, and wherein the longitudinal axis of the threaded shank can pivot fore or aft as the column housing is raised or lowered.

Claims

1. An adjustable rake steering column assembly, comprising;

a. a steering column mounting structure;

b. a column housing adapted to carry an inner column tube having a steering shaft therein, and having a wall with an opening therein, and being fixed in position along its length for affording a generally upward and downward pivotal motion in relation to the mounting structure, the column housing having a longitudinal axis;

c. a tilt screw having a threaded shank portion and a gear portion, and having a longitudinal axis;

d. a tilt nut positioned at least partially within the column housing wall opening, the tilt nut having a body with an outer surface and an optional bushing located around at least a portion of the tilt nut, wherein the outer surface or the optional bushing is in contact with a surface defining the column housing wall opening, wherein the tilt nut includes a threaded bore therethrough adapted to receive the tilt screw in threaded engagement, wherein the contact arranged between the tilt nut or the optional bushing and the column housing wall opening is such that the load transmitted from the column housing wall opening to the tilt nut and/or the optional bushing is substantially on axis with the threaded bore;

e. at least one motor adapted for raising and lowering the column housing, the motor configured to operatively rotate the gear portion of the tilt screw and cause the tilt nut to advance toward the gear portion or withdraw away from the gear portion;

wherein when the tilt nut advances toward the gear portion or withdraws away from the gear portion, the position of the tilt nut and optional bushing within the column housing causes the column housing to raise or lower relative to the mounting structure, and

wherein as a result of the outer surface of the tilt nut body or the optional bushing contacting the surface of the wall opening, the longitudinal axis of the threaded shank portion of the tilt screw is able to pivot fore or aft generally relative to the column housing as the column housing is raised or lowered.

2. The adjustable rake steering column assembly of claim 1, wherein the assembly includes the bushing around at least a portion of the tilt nut, and wherein the tilt nut contacts the bushing and the bushing contacts the surface defining the column housing wall opening.

3. The adjustable rake steering column assembly of claim 1, wherein the steering column mounting structure includes an upper portion adapted to be fixedly secured within an automotive vehicle.

4. The adjustable rake steering column assembly of claim 1, wherein the steering column mounting structure includes an upper portion having a longitudinal axis, and having an opening defined therein through which the tilt screw can be accessed, the longitudinal axis of the tilt screw being non-parallel relative to the longitudinal axis of the upper portion, but being pivotable over a range of about ±

10°

.

5. The adjustable rake steering column assembly of claim 1, wherein the column housing wall opening is located transversely of the longitudinal axis of the column housing.

6. The adjustable rake steering column assembly of claim 1, wherein the column housing wall opening has a maximum height and a maximum width, the tilt nut has a maximum height and a maximum width, such that (a) at least the maximum width of the column housing wall opening exceeds the maximum width of the tilt nut, (b) the maximum height of the column housing wall opening approximates the maximum height of the tilt nut, or both (a) and (b).

7. The adjustable rake steering column assembly of claim 1, wherein the column housing wall opening and the tilt nut are configured to provide line contact between the body of the tilt nut and the surface of the column housing defining the column housing wall opening, thereby resisting lash in a generally vertical direction while still allowing the column housing to rotate freely among different rake positions throughout a full range of operative movement.

8. The adjustable rake steering column assembly of claim 2, wherein the column housing wall opening and the bushing are configured to provide line or planar contact between the bushing and the surface of the column housing defining the column housing wall opening, thereby resisting lash in a generally vertical direction while still allowing, the column housing to rotate freely among different rake positions throughout a full range of operative movement.

9. The adjustable rake steering column assembly of claim 1, wherein the tilt nut has a generally flat front wall, and generally opposing flat rear wall, a sidewall having rounded portions, which connects the front wall with the rear wall, and a threaded bore having a longitudinal axis that intersects the sidewall and is approximately parallel with the front wall and the rear wall.

10. The adjustable rake steering column assembly of claim 1, wherein the assembly includes a telescoping subassembly adapted to selectively advance the inner column tube, steering shaft or both in a fore or aft direction.

11. An adjustable rake steering column assembly, comprising;

a. a steering column mounting structure;

b. a column housing adapted to carry an inner column tube having a steering shaft therein, and having a wall with an opening therein, and being fixed in position along its length for affording a generally upward and downward pivotal motion in relation to the mounting structure, the column housing having a longitudinal axis;

c. an elongated actuatable member having a longitudinal axis and an engagement element;

d. a position securing member positioned at least partially within the column housing wall opening, the position securing member having a body with an outer surface that is in contact with a surface defining the column housing wall opening, and having a bore therethrough adapted to at least partially surround the elongated actuatable member and selectively engage the elongated actuatable member, the contact arranged between the position securing member and the column housing wall opening such that the load transmitted from the column housing wall opening, to the elongated actuatable member is substantially on axis with the bore;

e. at least one motor adapted for raising and lowering the column housing, the motor coupled to the elongated actuatable member by a drive shaft, and the motor configured to operatively rotate the elongated actuatable member and cause the position securing member to advance upwardly or downwardly along the elongated actuatable member;

wherein when the position securing member advances upwardly or downwardly along the elongated actuatable member, the position of the position securing, member within the column housing causes the column housing to raise or lower relative to the mounting structure, and

wherein as a result of the outer surface of the position securing member body contacting the surface of the wall opening, the longitudinal axis of the elongated actuatable member is able to pivot fore or aft generally relative to the column housing as the column housing is raised or lowered.

12. The adjustable rake steering column assembly of claim 11, wherein the steering column mounting structure includes an upper portion having a longitudinal axis, and having an opening defined therein through which the elongated actuatable member can be accessed, the longitudinal axis of the elongated actuatable member being non-parallel relative to the longitudinal axis of the upper portion, but being pivotable over a range of about ±

10°

.

13. The adjustable rake steering column assembly of claim 11, wherein the column housing wall opening is located transversely of the longitudinal axis of the column housing.

14. The adjustable rake steering column assembly of claim 11, wherein the column housing wall opening has a maximum height and a maximum width, the position securing member has a maximum height and a maximum width, such that (a) at least the maximum width of the column housing wall opening exceeds the maximum width of the position securing member, (b) the maximum height of the column housing wall opening approximates the maximum height of the position securing member, or both (a) and (b).

15. The adjustable rake steering column assembly of claim 11, wherein the column housing wall opening and the position securing member are configured to provide line contact between the body of the position securing member and the surface of the column housing defining the column housing wall opening, thereby resisting lash in a generally vertical direction while still allowing the column housing to rotate freely among different rake positions throughout a full range of operative movement.

16. The adjustable rake steering column assembly of claim 11, wherein the position securing member has a generally flat front wall, and generally opposing flat rear wall, a sidewall having rounded portions, which connects the front wall with the rear wall, and a bore having a longitudinal axis that intersects the sidewall and is approximately parallel with the front wall and the rear all.

17. The adjustable rake steering column assembly of claim 11, wherein the position securing member includes a nut having a generally flat front wall and generally opposing flat rear wall, a plurality of side walls which connect the front wall with the rear wall, a bore having a longitudinal axis that is approximately parallel with the front wall and the rear wall, and a bushing around the nut that is adapted to contact at least a portion of the plurality of side walls of the nut.

18. The adjustable rake steering column assembly of claim 11, wherein the at least one motor has an externally projecting elongated drive shaft that has a longitudinal axis oriented generally parallel with the longitudinal axis of the column housing, and that engages the gear portion of the elongated actuatable member for rotating the elongated actuatable member and causing the position securing member to move along the elongated actuatable member to thereby raise and lower the column housing relative to the mounting structure.

19. The adjustable rake steering column assembly of claim 11, wherein the at least one motor actuates, a gear reduction in a gear box, and wherein the drive shaft transmits torque from the gear reduction to the elongated actuatable member, wherein the drive shaft engages the engagement element of the elongated actuatable member for rotating the elongated actuatable member and causing the position securing member to move along the elongated actuatable member to thereby raise and lower the column housing relative to the mounting structure.

20. The adjustable rake steering column assembly of claim 11, wherein the assembly includes a telescoping subassembly adapted to selectively advance the inner column tube, steering shaft or both in a fore or aft direction.