Apparatus, system and method for power measurement at a crank axle and crank arm

• US 10,571,349 B2
• Filed: 03/19/2018
• Issued: 02/25/2020
• Est. Priority Date: 01/21/2011
• Status: Active Grant

• Current Assignee: Foundation Fitness LLC
• Original Assignee: Foundation Fitness LLC
• Inventors: Lull, Andrew P., Warner, Patrick A.
• Primary Examiner(s): Noori, Max H
• Application Number:
  US15/925,520
• Publication Number:
  US 20180209862A1
• Time in Patent Office: 708 Days
• Field of Search: 73972338, 73862338
• CPC Class Codes: A63B 2022/0611 Particular details or arrangement of cranks
• CPC Class Codes: A63B 2220/54 Torque
• CPC Class Codes: A63B 2220/833 Sensors arranged on the exercise apparatus or sports implement
• CPC Class Codes: A63B 2225/50 Wireless data transmission, e.g. by radio transmitters or telemetry
• CPC Class Codes: A63B 24/0087 Electric or electronic controls for exercising apparatus of groups A63B21/00 - A63B23/00, e.g. controlling load
• CPC Class Codes: B62J 45/41 characterised by the type of sensor
• CPC Class Codes: B62J 45/411 Torque sensors
• CPC Class Codes: B62J 45/421 at the pedal crank
• CPC Class Codes: B62M 3/00 Construction of cranks operated by hand or foot
• CPC Class Codes: G01L 3/242 by measuring and simultaneously multiplying torque and velocity

Abstract

A power measurement assembly mounted within an axle. In a specific example, the axle is a spindle that is interconnects the cranks of a bicycle, exercise, bicycle, or other fitness equipment. The power measurement assembly may include strain gauges connected with an appropriate circuit (e.g., Wheatstone bridge) that provides an output of the force on the axle by a rider pedaling the crank. In the case of an axle, the strain gauges measure the torsion due to the applied torque on the crank. The value is converted to a power value by a processor and that value is then wirelessly transmitted for display. The processor and/or the transmitter may be mounted within the axle. A separate power measurement assembly may be mounted on one of the cranks, which may include its own processor and transmitter or may take advantage of the processor and transmitter within the axle.

Claims

1. A power measurement assembly comprising:

a crank axle;

a crank axle strain gauge mounted on an inner wall of the crank axle;

a first circuit connected to the crank axle strain gauge and configured to provide a first output proportional to a force applied to the crank axle;

a crank arm coupleable to the crank axle and defining a surface between a pedal aperture and a bottom bracket aperture; and

a crank arm strain gauge mounted on the surface between the pedal aperture and a bottom bracket aperture.

2. The power measurement assembly of claim 1 further comprising a first crank arm coupled with the crank axle, wherein the crank arm defining the surface between the pedal aperture and the bottom bracket aperture is a second crank arm and the first output is proportional to a force applied to the first crank arm.

3. The power measurement assembly of claim 1 wherein the crank axle strain gauge includes at least two crank axle strain gauges.

4. The power measurement assembly of claim 3 wherein the at least two crank axle strain gauges comprises four crank axle strain gauges and wherein the first circuit comprises a Wheatstone bridge circuit.

5. The power measurement assembly of claim 1 wherein the crank axle defines a hollow inner portion and wherein the first circuit is mounted within the hollow inner portion, the power measurement assembly further comprising a first processor configured to receive the first output from the first circuit and calculate a first force value.

6. The power measurement assembly of claim 5 further comprising a wireless transmitter in operable communication with the first processor, the wireless transmitter mounted within the hollow inner portion, the wireless transmitter configured to transmit information representative of the first force value.

7. The power measurement assembly of claim 1 further comprising a first processor coupled with the first circuit, wherein:

the crank axle is coupled with a first crank arm,

the first output is proportional to a force applied to the first crank arm,

the crank arm defining the surface between the pedal aperture and the bottom bracket aperture is a second crank arm, and

the crank arm strain gauge includes at least two crank arm strain gauges, the at least two crank arm strain gauges coupled with a second circuit configured to provide a second output proportional to a second force applied to the second crank arm.

8. The power measurement assembly of claim 7 wherein the crank axle defines a hollow inner portion and wherein the first circuit and the second circuit are mounted within the hollow inner portion, the first processor configured to receive the first output from the first circuit and the second output from the second circuit, the first processor configured to calculate a first force value representative of a first force applied to the first crank arm and a second force value representative of a second force applied to the second crank arm.

9. The power measurement assembly of claim 8 further comprising a wireless transmitter in operable communication with the first processor, the wireless transmitter mounted within the hollow inner portion, the wireless transmitter configured to transmit information representative of the first force value and the second force value.

10. The power measurement assembly of claim 7 further comprising a wireless receiver operably coupled with a second processor, the second processor configured to receive a value indicative of revolutions of at least the first crank arm and to calculate a power value based on the revolutions of the first crank arm and a first force value representative of a first force applied to the first crank arm.

11. The power measurement assembly of claim 7, wherein the second circuit is configured to provide the second output to a second processor configured to calculate a second force value, the power measurement assembly further comprising a housing mounted on the second crank arm, the housing including the second circuit and a wireless transmitter configured to receive the second force value and transmit information representative of the second force value.

12. The power measurement assembly of claim 7 wherein:

the second crank arm defines a longitudinal line wherein a first crank arm strain gauge of the at least two crank arm strain gauges is positioned on a first side of the longitudinal line and a second crank arm strain gauge of the at least two crank arm strain gauges is positioned on a second side of the longitudinal line equidistant from the first crank arm strain gauge, the first and second crank arm strain gauges being substantially parallel and on a common wall of the second crank arm.

13. The power measurement assembly of claim 12 wherein the longitudinal line is a centerline, and wherein the common wall is an inside wall of the second crank arm.

14. The power measurement assembly of claim 13 wherein:

the centerline extends between the pedal aperture and the bottom bracket aperture,

the at least two crank arm strain gauges include four crank arm strain gauges with a third crank arm strain gauge of the at least two crank arm strain gauges positioned adjacent the first crank arm strain gauge and on a same side of the centerline as the first crank arm strain gauge, and with a fourth crank arm strain gauge of the at least two crank arm strain gauges positioned adjacent the second crank arm strain gauge and on a same side of the centerline as the second crank arm strain gauge, and

the second circuit is a Wheatstone bridge circuit including the first crank arm strain gauge, the second crank arm strain gauge, the third crank arm strain gauge and the fourth crank arm strain gauge.

15. The power measurement assembly of claim 10 further comprising at least one of a reed switch, an accelerometer, and optical sensor coupled with the second processor to produce a value indicative of crank revolutions used by the second processor to determine the power value.

16. The power measurement assembly of claim 10 further comprising an element providing a value indicative of temperature, the value used to provide a temperature compensated power value.

17. The power measurement assembly of claim 10 further comprising a display processor and associated display that are configured to receive the power value from the second processor, the power value being an instantaneous value that is averaged by the display processor.

18. The power measurement assembly of claim 17 further comprising a thermistor in communication with the second processor, the second processor further configured to adjust the power value to compensate for temperature effects, and wherein the display shows a temperature compensated and doubled power value.

21. The power measurement assembly of claim 1, wherein the crank axle strain gauge is operatively coupled with a printed circuit board and the printed circuit board is mounted on the tubular inner wall.

22. The power measurement assembly of claim 1, wherein the crank arm strain gauge is operatively coupled with a printed circuit board and the printed circuit board is mounted on the surface between the pedal aperture and the bottom bracket aperture.

19. A power measurement device comprising:

a crank axle including a tubular inner wall and defining a hollow inner portion, the crank axle supporting at least one crank axle strain gauge on the tubular inner wall, the hollow inner portion further including a first circuit connected to the at least one crank axle strain gauge and configured to provide a first output proportional to a force applied to the crank axle, the first circuit coupled with a processor configured to receive the first output from the first circuit and to calculate a first force value, the hollow inner portion further comprising a wireless transmitter in operable communication with the processor, the wireless transmitter configured to transmit information representative of the first force value; and

a crank arm defining a surface between a pedal aperture and a bottom bracket aperture, the surface supporting at least one crank arm strain gauge, the crank arm further including a second circuit connected to the at least one crank arm strain gauge and configured to provide a second output proportional to a force applied to the crank arm.

20. The power measurement device of claim 19 wherein:

the at least one crank axle strain gauge comprises four crank axle strain gauges; and

the first circuit comprises a Wheatstone bridge circuit.

23. The power measurement device of claim 19, wherein the crank axle strain gauge is operatively coupled with a printed circuit board and the printed circuit board is mounted on the tubular inner wall.

24. The power measurement device of claim 19, wherein the crank arm strain gauge is operatively coupled with a printed circuit board and the printed circuit board is mounted on the surface between the pedal aperture and the bottom bracket aperture.