Integrated photonics including waveguiding material
First Claim
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1. A method of fabricating a photonic structure comprising:
- depositing a layer formed of nitride waveguiding material;
patterning the layer formed of nitride waveguiding material to define photonic features, wherein the depositing includes using plasma-enhanced chemical vapor deposition; and
wherein the patterning the layer formed of nitride waveguiding material to define photonic features includes patterning the layer formed of nitride waveguiding material to define a waveguide, the method further comprising depositing a non-conformal high-aspect-ratio gap-filling dielectric material over the waveguide, wherein the method includes planarizing a dielectric layer defined by the dielectric material to reduce an elevation of the dielectric layer and to provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer.
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Abstract
A photonic structure can include in one aspect one or more waveguides formed by patterning of waveguiding material adapted to propagate light energy. Such waveguiding material may include one or more of silicon (single-, poly-, or non-crystalline) and silicon nitride.
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Citations
56 Claims
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1. A method of fabricating a photonic structure comprising:
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depositing a layer formed of nitride waveguiding material; patterning the layer formed of nitride waveguiding material to define photonic features, wherein the depositing includes using plasma-enhanced chemical vapor deposition; and wherein the patterning the layer formed of nitride waveguiding material to define photonic features includes patterning the layer formed of nitride waveguiding material to define a waveguide, the method further comprising depositing a non-conformal high-aspect-ratio gap-filling dielectric material over the waveguide, wherein the method includes planarizing a dielectric layer defined by the dielectric material to reduce an elevation of the dielectric layer and to provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of a first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the forming includes forming plasma-enhanced oxide material over the first photonic layer so that the plasma-enhanced oxide material preferentially deposits on horizontal surfaces with suppressed deposition rates on vertical surface proximate feature edges, resulting in an overall non-conformal film topography, wherein the forming includes planarizing the dielectric layer to reduce an elevation of the dielectric layer and to provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31)
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32. A method of fabricating a photonic structure comprising:
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depositing a layer formed of nitride waveguiding material; patterning the layer formed of nitride waveguiding material to define photonic features, wherein the depositing includes using plasma-enhanced chemical vapor deposition; and wherein the method further includes planarizing and smoothing the layer formed of nitride waveguiding material, wherein the method includes forming a dielectric layer about the photonic features to encapsulate the photonic features, wherein the forming includes planarizing the dielectric layer to reduce an elevation of the dielectric layer and to provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer, wherein the planarizing the dielectric layer and the planarizing the second dielectric layer are performed to provide corrected dielectric separation distance to an additional waveguiding layer deposited on the second dielectric layer. - View Dependent Claims (33, 34, 35, 36, 37, 38, 39)
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40. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the method includes planarizing the dielectric layer to provide processing planarity for further layers, wherein the method further includes planarizing and smoothing the layer formed of first waveguiding material, wherein the first waveguiding material is single crystalline silicon, wherein the planarizing the layer formed of first waveguiding material includes using chemical mechanical polishing, and wherein the planarizing the dielectric layer includes using chemical mechanical polishing. - View Dependent Claims (41, 42, 43, 44, 45, 46, 47, 48, 49)
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50. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of a first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the forming includes forming plasma-enhanced oxide material over the first photonic layer so that the plasma-enhanced oxide material preferentially deposits on horizontal surfaces with suppressed deposition rates on right angle extending surfaces proximate feature edges, resulting in an overall non-conformal film topography, the right angle extending surfaces extending at right angles with respect to the horizontal extending surface, wherein the forming includes initially depositing the dielectric layer so that a bottom elevation of the dielectric layer is at a higher elevation of than a top elevation of the first photonics layer and planarizing the dielectric layer to reduce an elevation of the dielectric layer and provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer, wherein the planarizing the dielectric layer and the planarizing the second dielectric layer are performed to provide corrected dielectric separation distance to an additional waveguiding layer. - View Dependent Claims (51, 52)
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53. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of a first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the forming includes initially depositing the dielectric layer so that a bottom elevation of the dielectric layer is at a higher elevation of than a top elevation of the first photonics layer and planarizing the dielectric layer to reduce an elevation of the dielectric layer and provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer, wherein the planarizing the dielectric layer and the planarizing the second dielectric layer are performed to provide corrected dielectric separation distance to an additional waveguiding layer, wherein the patterning a first set of photonic features in a first photonic layer includes patterning a waveguide in the first photonic layer, the first photonic layer being a monocrystalline silicon layer of a silicon on insulator wafer, wherein the additional waveguiding layer is of a second waveguiding material different than the first waveguiding material, and wherein the additional waveguiding layer is deposited on the second dielectric layer, wherein the first waveguiding material is monocrystalline silicon and the second waveguiding material is silicon nitride.
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54. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of a first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the forming includes initially depositing the dielectric layer so that a bottom elevation of the dielectric layer is at a higher elevation of than a top elevation of the first photonics layer and planarizing the dielectric layer to reduce an elevation of the dielectric layer and provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer, wherein the planarizing the dielectric layer and the planarizing the second dielectric layer are performed to provide corrected dielectric separation distance to an additional waveguiding layer, wherein the patterning a first set of photonic features in a first photonic layer includes patterning a waveguide in the first photonic layer to include a horizontal surface and a right angle extending surface extending at a right angle with respect to the horizontal surface, the first photonic layer being a monocrystalline silicon layer of a silicon on insulator wafer, wherein the additional waveguiding layer is of a second waveguiding material different than the first waveguiding material, and wherein the additional waveguiding layer is deposited on the second dielectric layer, wherein the first waveguiding material is monocrystalline silicon and the second waveguiding material is silicon nitride.
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55. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of a first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the forming includes initially depositing the dielectric layer so that a bottom elevation of the dielectric layer is at a higher elevation of than a top elevation of the first photonics layer and planarizing the dielectric layer to reduce an elevation of the dielectric layer and provide processing planarity for a second dielectric layer, wherein the method includes depositing the second dielectric layer on the dielectric layer and planarizing the second dielectric layer to reduce an elevation of the second dielectric layer, wherein the planarizing the dielectric layer and the planarizing the second dielectric layer are performed to provide optical isolation between the first photonic layer and the additional waveguiding layer, wherein the patterning a first set of photonic features in a first photonic layer includes patterning a waveguide in the first photonic layer to include a horizontal surface and a right angle extending surface extending at a right angle with respect to the horizontal surface, the first photonic layer being a monocrystalline silicon layer of a silicon on insulator wafer, wherein the additional waveguiding layer is of a second waveguiding material different than the first waveguiding material, and wherein the additional waveguiding layer is deposited on the second dielectric layer, wherein the first waveguiding material is monocrystalline silicon and the second waveguiding material is silicon nitride.
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56. A method of fabricating a photonic structure comprising:
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patterning a first set of photonic features in a first photonic layer, the first photonic layer formed of a first waveguiding material; forming a dielectric layer about the first set of photonic features, wherein dielectric material of the dielectric layer includes a plasma-enhanced oxide; and wherein the forming includes forming plasma-enhanced oxide material over the first photonic layer so that the plasma-enhanced oxide material preferentially deposits on horizontal surfaces with suppressed deposition rates on vertical surface proximate feature edges, resulting in an overall non-conformal film topography, wherein the patterning a first set of photonic features in a first photonic layer includes patterning a waveguide in the first photonic layer, and wherein the forming a dielectric layer about the first set of photonic features includes forming a dielectric layer about the waveguide, wherein the forming includes using plasma enhanced chemical vapor deposition (PECVD), and wherein the method includes forming a second dielectric layer above the dielectric layer to provide corrected dielectric separation distance to one or more additional waveguiding layer, wherein the forming includes applying process conditions for deposition of non-conformal oxide material in a manner to provide filling of feature size gaps, wherein the method includes planarizing the dielectric layer using chemical mechanical polishing to provide processing planarity for further layers, and wherein the method includes performing treatment of nitride waveguiding material of the one or more additional waveguiding layer for correction of one or more of contamination, inclusions, voids, or non-stoichiometries, wherein the treatment includes exposure to radiation.
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Specification