Powered tree construction

• US 10,574,009 B2
• Filed: 04/30/2018
• Issued: 02/25/2020
• Est. Priority Date: 03/04/2016
• Status: Active Grant

• Current Assignee: Polygroup Macau Limited (MDF Commerce, Inc.)
• Original Assignee: Polygroup Macau Limited (MDF Commerce, Inc.)
• Inventors: Ocegueda Gallaga, Victor Hugo, Zhang, Yifeng
• Primary Examiner(s): Riyami, Abdullah A
• Assistant Examiner(s): Imas, Vladimir
• Application Number:
  US15/966,678
• Publication Number:
  US 20180248326A1
• Time in Patent Office: 666 Days
• Field of Search: 439533, 439148, 43962021
• CPC Class Codes: A47G 33/06 Artificial Christmas trees
• CPC Class Codes: H01R 13/72 Means for accommodating flexible lead within the holder
• CPC Class Codes: H01R 33/205 secured to structure or printed circuit board

Abstract

A power transfer system to facilitate the transfer of electrical power between tree trunk sections of an artificial tree is disclosed. The power transfer system can advantageously enable neighboring tree trunk sections to be electrically connected without the need to rotationally align the tree trunk sections. Power distribution subsystems can be partially disposed within the trunk sections. The power distribution subsystems can comprise a male end, a female end, or both. The male ends can have prongs and the female ends can have channels, and the prongs and channels may be positioned outside of the trunk sections. The prongs can be inserted into the channels to electrically connect the power distribution subsystems of neighboring tree trunk sections. The prongs and channels may be configured to engage one another without the need to rotationally align the tree trunk sections.

Claims

1. An artificial tree system comprising:

a first trunk section having an elongate body;

a first coupling mechanism attached to an exterior surface of the first trunk section proximate an end of the first trunk section, the first coupling mechanism including a first electrical contact and a second electrical contact, the first and second electrical contacts being in electrical communication with a first power distribution subsystem at least partially disposed within the first trunk section;

a second trunk section having an elongate body;

a second coupling mechanism attached to an exterior surface of the second trunk section proximate an end of the second trunk section, the second coupling mechanism including a third electrical contact and a fourth electrical contact, the third and fourth electrical contacts being in electrical communication with a second power distribution subsystem at least partially disposed within the second trunk section,

wherein the second coupling mechanism is configured to at least partially receive the first coupling mechanism such that (i) the second coupling mechanism is mechanically connected to the first coupling mechanism independent of a rotational alignment of the first coupling mechanism with respect to the second coupling mechanism, (ii) the first electrical contact is in electrical communication with the third electrical contact, and (iii) the second electrical contact is in electrical communication with the fourth electrical contact.

2. The artificial tree system of claim 1, wherein the first and second electrical contacts are each located in a position external to the exterior surface of the first trunk section and the third and fourth electrical contacts are each located in a position external to the exterior surface of the second trunk section.

3. The artificial tree system of claim 2, wherein the third electrical contact is a first electrically conductive ring and the fourth electrical contact is a second electrically conductive ring, the second electrically conductive ring having an inner diameter that is larger than an outer diameter of the first electrically conductive ring and being concentrically disposed with respect to the first electrically conductive ring.

4. The artificial tree system of claim 3, wherein a substantially circular wall separates the first electrically conductive ring and the second electrically conductive ring.

5. The artificial tree system of claim 3, wherein at least one of the first and second electrically conductive rings has a substantially flat contact surface, the substantially flat contact surface being substantially perpendicular to a central axis of the second trunk section.

6. The artificial tree system of claim 5, wherein the first electrical contact is an inner prong and the second electrical contact is an outer prong.

7. The artificial tree system of claim 6, wherein the inner prong is disposed at a first distance from a center of the first coupling mechanism and the outer prong is disposed at a second distance from the center of the first coupling mechanism, the second distance being greater than the first distance.

8. The artificial tree system of claim 7, wherein the first electrically conductive ring has a first radius that is approximately equal to the first distance and the second electrically conductive ring has a second radius that is approximately equal to the second distance.

9. An artificial tree system comprising:

a first trunk section having an elongate body;

a first coupling mechanism attached to the first trunk section, the first coupling mechanism including;

a first housing having an inner diameter approximately equal to an outer diameter of the first trunk section and an outer diameter that is greater than the outer diameter of the first trunk section; and

a first electrical contact and a second electrical contact each disposed at least partially within the first housing, the first and second electrical contacts being in electrical communication with a first power distribution subsystem that is at least partially disposed within the first trunk section; and

a second trunk section having an elongate body;

a second coupling mechanism attached to the second trunk section, the second coupling mechanism including;

a second housing having an inner diameter approximately equal to an outer diameter of the second trunk section and an outer diameter that is greater than the outer diameter of the second trunk section; and

a third electrical contact and a fourth electrical contact each disposed at least partially within the second housing, the third and fourth electrical contacts being in electrical communication with a second power distribution subsystem that is at least partially disposed within the second trunk section,

wherein the second coupling mechanism is configured to at least partially receive the first coupling mechanism such that the second coupling mechanism is mechanically connected to the first coupling mechanism, the first electrical contact is in electrical communication with the third electrical contact, and the second electrical contact is in electrical communication with the fourth electrical contact.

10. The artificial tree system of claim 9, wherein the first power distribution subsystem comprises a first wire and a second wire, the first wire being in electrical communication with the first electrical contact and the second wire being in electrical communication with the second electrical contact,

wherein the first and second wires exit the first housing via an aperture in an exterior surface of the first housing and enter the first trunk section via an aperture in an exterior surface of the first trunk section.

11. The artificial tree system of claim 9, wherein the second power distribution subsystem comprises a first wire and a second wire, the first wire being in electrical communication with the third electrical contact and the second wire being in electrical communication with the fourth electrical contact,

wherein the first and second wires exit the second housing via an aperture in an exterior surface of the second housing and enter the second trunk section via an aperture in an exterior surface of the second trunk section.

12. The artificial tree system of claim 9, wherein the third electrical contact is a first electrically conductive ring and the fourth electrical contact is a second electrically conductive ring.

13. The artificial tree system of claim 12, wherein the second housing further includes an inner circular wall, a middle circular wall, and an outer circular wall,

wherein the inner circular wall and middle circular wall define an inner channel, the first electrically conductive ring being disposed at least partially within the inner channel,

wherein the middle circular wall and outer circular wall define an outer channel, the second electrically conductive ring being disposed at least partially within the outer channel.

14. The artificial tree system of claim 9, wherein at least one of the first and second power distribution subsystems is in electrical communication with a power cord, the power cord being connectable to a power source for providing electricity to one or more of the plurality of power distribution subsystems,

wherein at least one of the first and second power distribution subsystems is in electrical communication with a light string.

15. The artificial tree system of claim 9, wherein the second coupling mechanism is configured to at least partially receive the first coupling mechanism independent of a rotational alignment of the first coupling mechanism with respect to the second coupling mechanism.

16. The artificial tree system of claim 9, wherein the first coupling mechanism further includes a first spring and a second spring, the first spring being in mechanical contact with the first electrical contact and a first inner surface of the first housing such that the first spring biases the first electrical contact outwardly from the first housing and the second spring being in mechanical contact with the second electrical contact and a second inner surface of the first housing such that the second spring biases the second electrical contact outwardly from the first housing.

17. The artificial tree system of claim 9, wherein the first coupling mechanism is attached to the first trunk section such that the first coupling mechanism does not rotate with respect to the first trunk section and the second coupling mechanism is attached to the second trunk section such that the second coupling mechanism does not rotate with respect to the second trunk section.

18. An artificial tree system comprising:

a first trunk section comprising a first end and a second end;

a first coupling mechanism attached to the first trunk section proximate the first end such that at least a portion of the first coupling mechanism contacts an external surface of the first trunk section and the first coupling mechanism does not rotate with respect to the first trunk section, the first coupling mechanism including a first electrical contact and a second electrical contact;

a second trunk section comprising a first end and a second end; and

a second coupling mechanism attached to the second trunk section proximate the second end such that at least a portion of the second coupling mechanism contacts an external surface of the second trunk section and the second coupling mechanism does not rotate with respect to the second trunk section, the second coupling mechanism including a third electrical contact and a fourth electrical contact,

wherein the second coupling mechanism is configured to receive at least a portion of the first coupling mechanism when the first and second coupling mechanisms are in a coupled configuration,

wherein at least a portion of the first electrical contact is in physical contact with at least a portion of the third electrical contact when the first and second coupling mechanisms are in the coupled configuration,

wherein at least a portion of the second electrical contact is in physical contact with at least a portion of the fourth electrical contact when the first and second coupling mechanisms are in the coupled configuration, and

wherein the first and second coupling mechanisms are configured to form the coupled configuration independent of a rotational alignment of the first coupling mechanism with respect to the second coupling mechanism.

19. The artificial tree system of claim 18, wherein the third electrical contact is a first electrically conductive ring and the fourth electrical contact is a second electrically conductive ring, the second electrically conductive ring having an inner diameter that is larger than an outer diameter of the first electrically conductive ring and being concentrically disposed with respect to the first electrically conductive ring.

20. The artificial tree system of claim 18, wherein the first end of the first trunk section includes an extending portion and the second end of the second trunk section includes a receiving portion, the receiving portion of the second trunk section configured to receive at least a portion of the extending portion of the first trunk section when the first and second coupling mechanisms are in the coupled configuration.

21. The artificial tree system of claim 20, wherein the first coupling mechanism has an inner diameter approximately equal to an outer diameter of the first trunk section proximate the extending portion and an outer diameter that is greater than the inner diameter of the coupling mechanism,

wherein the second coupling mechanism has an inner diameter approximately equal to an outer diameter of the second trunk section proximate the receiving portion and an outer diameter that is greater than the inner diameter of the second coupling mechanism.

22. The artificial tree system of claim 18, wherein the first electrical contact is disposed at a first distance from a center of the first coupling mechanism and the third electrical contact is disposed at the first distance from a center of the second coupling mechanism, and

wherein the second electrical contact is disposed at a second distance from the center of the first coupling mechanism and the fourth electrical contact is disposed at the second distance from the center of the second coupling mechanism.