Electric power converter

• US 10,574,130 B2
• Filed: 05/22/2019
• Issued: 02/25/2020
• Est. Priority Date: 05/23/2018
• Status: Active Grant

• Current Assignee: Nidec ASI S.p.A. (Nidec Corporation)
• Original Assignee: Nidec ASI S.p.A. (Nidec Corporation)
• Inventors: Gateau, Guillaume, Meynard, Thierry, Postiglione, Gianluca, Borghetti, Giovanni, Falchi, Daniele
• Primary Examiner(s): Berhane, Adolf D
• Assistant Examiner(s): Quddus, Nusrat
• Application Number:
  US16/420,128
• Publication Number:
  US 20190363627A1
• Time in Patent Office: 279 Days
• CPC Class Codes: H02M 1/0048 Circuits or arrangements for reducing losses using snubbers H02M1/34
• CPC Class Codes: H02M 1/12 Arrangements for reducing harmonics from ac input or output
• CPC Class Codes: H02M 7/4837 Flying capacitor converters
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters
• CPC Class Codes: H02M 7/797 using semiconductor devices only
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

An electric power converter includes a plurality of branches of switch units. A first stage, a second stage and a third stage of the converter are connected in series. The first stage includes first positive and negative branches, which are connected between a first output node and two first input nodes. The second stage includes three input nodes and positive and negative cells, each connected between a first input node and two second input nodes. The third stage includes third positive intermediate and negative branches, connected between the three second input nodes and three third input nodes. Capacitors are connected between the three second input nodes and between the three third input nodes.

Claims

1. An electric power converter comprising a plurality of branches, each branch comprising one or more series connected switch units, each switch unit comprising a controllable switch and a diode connected in antiparallel to the controllable switch, the converter comprising a first stage, a second stage and a third stage, the first, second and third stages being connected in series, wherein:

the first stage comprises a first positive branch connected between a first output node and a first positive input node, and a first negative branch connected between the first output node and a first negative input node,

the second stage comprises;

a positive cell, the positive cell comprising a second positive end branch connected between the first positive input node and a second positive input node, and a second positive intermediate branch connected between the first positive input node and a second intermediate input node,

a negative cell, the negative cell comprising a second negative intermediate branch connected between the first negative input node and the second intermediate input node, and a second negative end branch connected between the first negative input node and a second negative input node,

a second positive capacitor connected between the second positive input node and the second intermediate input node, and a second negative capacitor connected between the second intermediate input node and the second negative input node,

the third stage comprises;

a third positive branch connected between the second positive input node and a third positive input node,

a third intermediate branch connected between the second intermediate input node and a third intermediate input node,

a third negative branch connected between the second negative input node and a third negative input node,

a third positive capacitor connected between the third positive input node and the third intermediate input node, and a third negative capacitor connected between the third intermediate input node and the third negative input node.

2. A converter as claimed claim 1, wherein:

the third positive branch, the third negative branch and the third intermediate branch comprise each a plurality of switching groups, each switching group comprising one or more switch units, the switching groups being mutually connected in series in each respective branch at one or more third connecting nodes,

the third stage comprises one or more third positive connecting capacitors connected between respective third connecting nodes of the third positive branch and of the third intermediate branch, and one or more third negative connecting capacitors connected between respective third connecting nodes of the third intermediate branch and of the third negative branch.

3. A converter as claimed claim 1, wherein:

the second positive end branch, the second positive intermediate branch, the second negative intermediate branch and the second negative end branch comprise each a plurality of switching groups, each switching group comprising one or more switch units, the switching groups being mutually connected in series in each respective branch at one or more second connecting nodes,

the second stage comprises one or more second positive connecting capacitors connected between respective second connecting nodes of the second positive end branch and of the second positive intermediate branch, and one or more second negative connecting capacitors connected between respective second connecting nodes of the second negative intermediate branch and of the second negative end branch.

4. A converter as claimed in claim 1, wherein:

the first positive branch and the first negative branch comprise each a plurality of switching groups, each switching group comprising one or more switch units, the switching groups being mutually connected in series in each respective branch at one or more first connecting nodes,

the first stage comprises one or more first connecting capacitors connected between respective first connecting nodes of the first positive branch and of the first negative branch.

5. A converter as claimed in claim 1, wherein the third positive and negative capacitors are charged to a first voltage, and the second positive and negative capacitors are charged to a second voltage which is a fraction of the first voltage.

6. A converter as claimed in claim 1, wherein the third intermediate branch comprises a first switch unit adapted to stop a current flowing in a first direction and a second switch unit adapted to stop a current flowing in a second direction opposite to the first direction.

7. A converter as claimed in claim 6, wherein the third positive and negative branches comprise each a first switch unit and a second switch unit, wherein the first and second switch units of the third positive, negative and intermediate branches have all the same blocking voltage.

8. A converter as claimed in claim 1, comprising a controller, wherein the converter is controllable by the controller to provide an output voltage at the first output node, the output voltage having positive halfwaves and negative halfwaves alternating at a fundamental frequency.

9. A converter as claimed in claim 8, wherein:

the controller is configured to control a switch unit of the second positive end branch and a switch unit of the second positive intermediate branch to be always in opposite states, and to control a switch unit of the second negative intermediate branch and a switch unit of the second negative end branch to be always in opposite states,

the controller is configured, during the positive halfwave, to keep said switch unit of the second negative intermediate branch in an on state and to switch said switch unit of the second positive intermediate branch at a switching frequency which is a multiple of the fundamental frequency,

the controller is configured, during the negative halfwave, to keep said switch unit of the second positive intermediate branch in an on state and to switch said switch unit of the second negative intermediate branch at the switching frequency.

10. A converter as claimed in claim 6, wherein:

the controller is configured to control the first switch unit of the third intermediate branch and the first switch unit of the third positive branch to be always in opposite states, and to control the second switch unit of the third intermediate branch and the first switch unit of the third negative branch to be always in opposite states,

the controller is configured, during the positive halfwave, to keep the second switch unit of the third intermediate branch in an on state and to switch the first switch unit of the third intermediate branch at a switching frequency which is a multiple of the fundamental frequency,

the controller is configured, during the negative halfwave, to keep the first switch unit of the third intermediate branch in an on state and to switch the second switch unit of the third intermediate branch at the switching frequency.

11. A converter as claimed in claim 7, wherein the controller is configured to control the second switch units of the third positive and negative branches to be always in opposite states.

12. A converter as claimed in claim 11, wherein the controller is configured to keep the second switch unit of the third positive branch in an on state during the positive halfwave, and to keep the second switch unit of the third negative branch in an on state during the negative halfwave.

13. A converter as claimed in claim 7, wherein the controller is configured to control the first and the second switch units of the third positive branch to be always in the same state, and to control the first and the second switch units of the third negative branch to be always in the same state.

14. A converter as claimed in claim 8, wherein:

the controller is configured to control a switch unit of the first positive branch and a switch unit of the first negative branch to be always in opposite states, and

the controller is configured to keep said switch unit of the first positive branch in an on state during the positive halfwave, and to keep said switch unit of the first negative branch in an on state during the negative halfwave.

15. A converter as claimed in claim 8, wherein:

the controller is configured, during the transition from the positive to the negative halfwaves, to keep in an on state the second positive intermediate branch and the second negative intermediate branch, and to switch the first positive branch from an on state to an off state, and

the controller is configured, during the transition from the negative to the positive halfwaves, to keep in an on state the second positive intermediate branch and the second negative intermediate branch, and to switch the first negative branch from an on state to an off state.

16. A converter as claimed in claim 8, wherein:

when a first positive voltage level is required at the first output node, the first positive voltage level being lower than the voltage of the third positive input node, the controller is configured to control the switch units by alternating at least a first and a second current path comprising capacitors and switch units in the on state,

when a first negative voltage level is required at the first output node, the first negative voltage level being higher than the voltage of the third negative input node, the controller is configured to control the switch units by alternating at least a third and a fourth current path comprising capacitors and switch units in the on state,

the first current path comprises at least a switch unit of the third positive branch adjacent to the second positive capacitor, the second positive capacitor, and a switch unit of the second positive intermediate branch adjacent to the second positive capacitor,

the second current path comprises at least a switch unit of the third intermediate branch adjacent to the second positive capacitor, the second positive capacitor, and a switch unit of the second positive end branch adjacent to the second positive capacitor,

the third current path comprises at least a switch unit of the third negative branch adjacent to the second negative capacitor, the second negative capacitor, and a switch unit of the second negative intermediate branch adjacent to the second negative capacitor,

the fourth current path comprises at least a switch unit of the third intermediate branch adjacent to the second negative capacitor, the second negative capacitor, and a switch unit of the second negative end branch adjacent to the second negative capacitor.