Wall construction

• US 10,577,794 B2
• Filed: 02/27/2017
• Issued: 03/03/2020
• Est. Priority Date: 03/02/2016
• Status: Active Grant

• Current Assignee: Designstone, LLC
• Original Assignee: DesignStone Pty Ltd.
• Inventors: Burke, David Allan
• Primary Examiner(s): Maestri, Patrick J
• Assistant Examiner(s): Sadlon, Joseph J.
• Application Number:
  US15/442,746
• Publication Number:
  US 20170254070A1
• Time in Patent Office: 1,100 Days
• Field of Search: 524891
• CPC Class Codes: E04B 1/165 with elongated load-supporting parts, cast in situ E04B1/161, E04B1/163 and E04B1/164 take precedence
• CPC Class Codes: E04B 2/58 with elongated members of metal
• CPC Class Codes: E04B 2/64 with elongated members of concrete

Abstract

A wall construction includes a number of spaced apart, upright channel-shaped studs having open upper ends, and a number of panels forming an exterior wall. The panels have tie members that extend into the studs. An elongate support member is attached to the studs adjacent to the upper ends of the studs. The support member does not block access to the upper ends of the studs so that the studs can be filled with concrete with the support member remaining in place attached to the studs.

Claims

1. A wall construction for construction of a building, the wall construction comprising:

a plurality of spaced apart, upright channel-shaped studs, one or more pin members, and a plurality of panels;

the panels having rear faces having at least one outwardly projecting tie member extending therefrom, the tie members extending into the studs;

each stud comprising an open upper end, a first side facing the panels, an opposite second side facing away from the panels, a first wall on the second side of the stud and a pair of opposed second walls extending from the first wall to the first side of the stud, the walls surrounding an empty interior volume of the stud open at the first side of the stud, the open first side of the studs receiving the tie members into the empty interior volume of the studs, the one or more pin members being received into the empty interior volume of the studs and supporting the tie members, the first wall having an inner surface facing the interior volume and an opposite outer surface;

the first side of each stud being covered by a plurality of the panels whereby the panels covering the stud are against the first side of the stud and close the open first side of the stud;

an elongate support member mechanically attached only to the outer surfaces of the first walls of the studs and abutting the first walls of the studs, the support member being capable of supporting building loads thereon and transferring the building loads to the studs;

a first set of fasteners attaching the support member to the first walls of the studs adjacent to the upper ends of the studs, each fastener of the first set of fasteners having a head disposed in the interior volume of the stud and against the first wall of a respective one of the plurality of studs and a shank extending from the head and through an opening in the first wall of the respective stud into the support member, the head being disposed between the pair of second walls, the opening being defined by a surface of the first wall surrounding the shank, the support member not obstructing access to the upper ends of the studs such that the studs can be filled with concrete with the support member remaining in place attached to the studs;

the heads of the first sets of fasteners being uncovered and exposed to the interior volume of the studs whereby should the studs be subsequently filled with concrete, the concrete would contact and cover said heads.

2. The wall construction of claim 1 wherein the support member is a hollow member.

3. The wall construction of claim 2 wherein the support member has a rectangular cross-section.

4. The wall construction of claim 1 wherein the support member is substantially flush with the upper ends of the studs.

5. The wall construction of claim 1 wherein the support member supports at least a portion of the weight of another body on the support member.

6. The wall construction of claim 5 wherein the said another body is a concrete slab.

7. The wall construction of claim 5 wherein the support member has a flat surface that engages the said another body when supporting the said another body.

8. The wall construction of claim 1 comprising a second set of fasteners attaching the support member to the studs, each fastener of the second set of fasteners being a nut threaded onto a bolt.

9. The wall construction of claim 1 wherein the support member is a hollow member having an interior, and the first set of fasteners are screws that terminate within the interior of the support member.

10. The wall construction of claim 1 wherein the support member is disposed above furring channels attached to the studs.

11. The wall construction of claim comprising a second set of fasteners, each fastener of the second set of fasteners being a nut threaded onto a bolt.

12. A wall construction for a building, the wall construction comprising:

a plurality of spaced apart, upright channel-shaped studs and a plurality of panels;

the panels having rear faces having at least one outwardly projecting tie member extending therefrom, the tie members extending into the studs;

each stud comprising an open upper end, a first side facing the panels, an opposite second side facing away from the panels, a first wall on the second side of the stud and a pair of opposed second walls extending from the first wall to the first side of the stud, the walls surrounding an interior volume of the stud open at the first side of the stud, the open first side of the studs receiving the tie members, the first wall having an inner surface facing the interior volume and an opposite outer surface;

the first side of each stud being covered by a plurality of the panels whereby the panels covering the stud are against the first side of the stud and close the open first side of the stud;

an elongate support member mechanically attached only to the outer surfaces of the first walls of the studs and abutting the first walls of the studs, the support member being capable of supporting building loads thereon and transferring the building loads to the studs;

a first set of fasteners attaching the support member to the first walls of the studs adjacent to the upper ends of the studs, each fastener of the first set of fasteners having a head disposed in the interior volume of the stud and against the first wall of a respective one of the plurality of studs and a shank extending from the head and through an opening in the first wall of the respective stud into the support member, the head being disposed between the pair of second walls, the opening being defined by a surface of the first wall surrounding the shank, the support member not obstructing access to the upper ends of the studs such that the studs can be filled with concrete with the support member remaining in place attached to the studs;

the heads of the first sets of fasteners being exposed to the interior volume of the studs; and

the studs being filled with concrete, the concrete covering he heads of the first set of fasteners.

13. The wall construction of claim 12 comprising reinforcement bars extending from the concrete out of the upper ends of the studs.