Perforated flame holder with adjustable fuel nozzle

• US 10,578,301 B2
• Filed: 07/28/2017
• Issued: 03/03/2020
• Est. Priority Date: 02/17/2015
• Status: Active Grant

• Current Assignee: ClearSign Technoloigies Corporation
• Original Assignee: ClearSign Technoloigies Corporation
• Inventors: Karkow, Douglas W., Colannino, Joseph, Dansie, James K., Dumas, Jesse, Kendrick, Donald, Wiklof, Christopher A.
• Primary Examiner(s): Basichas, Alfred
• Application Number:
  US15/663,458
• Publication Number:
  US 20180017249A1
• Time in Patent Office: 949 Days
• CPC Class Codes: F23D 11/38 Nozzles; Cleaning devices therefor
• CPC Class Codes: F23D 11/443 heated by the main burner flame
• CPC Class Codes: F23D 14/26 with provision for a retention flame pilot flame igniters F23Q9/00
• CPC Class Codes: F23D 14/72 Safety devices, e.g. operative in case of failure of gas supply
• CPC Class Codes: F23D 9/00 Burners in which a stream of liquid fuel impinges intermittently on a hot surface
• CPC Class Codes: F23N 5/025 using electrical or electromechanical means F23N5/04 - F23N5/14 take precedence
• CPC Class Codes: F23N 5/245 using electrical or electromechanical means

Abstract

A combustion system includes a perforated flame holder, an oxidant source, and an adjustable fuel nozzle. The oxidant source outputs oxidant. The adjustable fuel nozzle outputs fuel onto the perforated flame holder. The perforated flame holder supports a combustion reaction of the fuel and oxidant within the perforated flame holder. The position of the adjustable nozzle relative to the perforated flame holder can be adjusted to achieve selected characteristics of the combustion reaction within the perforated flame holder.

Claims

1. A combustion system, comprising:

an oxidant source configured to output oxidant into a combustion volume;

an adjustable-position fuel nozzle configured to output fuel into the combustion volume; and

a perforated flame holder disposed in the combustion volume and oriented to receive the fuel from the adjustable-position fuel nozzle and to support a combustion reaction of the fuel and the oxidant within the perforated flame holder, the adjustable-position fuel nozzle being configured to extend toward and retract from the perforated flame holder.

2. The combustion system of claim 1, comprising an actuator coupled to the adjustable-position fuel nozzle and configured to adjust a position of the adjustable-position fuel nozzle relative to the perforated flame holder.

3. The combustion system of claim 2, wherein the actuator is configured to retract and extend the adjustable-position fuel nozzle relative to the perforated flame holder.

4. The combustion system of claim 3, wherein the adjustable-position fuel nozzle is configured to preheat the perforated flame holder when extended relatively close to the perforated flame holder.

5. The combustion system of claim 4, wherein the adjustable-position fuel nozzle preheats the perforated flame holder to a threshold temperature by supporting a startup flame near the perforated flame holder.

6. The combustion system of claim 5, comprising a controller coupled to the actuator and configured to cause the actuator to retract the adjustable-position fuel nozzle from the perforated flame holder when the perforated flame holder reaches the threshold temperature.

7. The combustion system of claim 6, wherein the threshold temperature is a temperature at which the perforated flame holder is capable of sustaining the combustion reaction of the fuel and the oxidant within the perforated flame holder.

8. The combustion system of claim 1, wherein the adjustable-position fuel nozzle includes a first portion and a second portion coupled together in a telescoping configuration.

9. The combustion system of claim 8, wherein the second portion is configured to retract within the first portion in a standard operating configuration and to extend outward from the first portion in a preheating configuration.

10. The combustion system of claim 1, further including an adjustable-position fuel and oxidant source assembly, including:

the oxidant source;

a fuel manifold; and

a plurality of fuel nozzles coupled to the fuel manifold and configured to receive the fuel from the fuel manifold, the adjustable-position fuel nozzle being one of the plurality of fuel nozzles.

11. The combustion system of claim 10, comprising an actuator coupled to the adjustable-position fuel and oxidant source assembly and configured to adjust a position of the plurality of fuel nozzles by adjusting a position of the adjustable-position fuel and oxidant source assembly.

12. The combustion system of claim 11, wherein the perforated flame holder is positioned within an enclosure defined by a wall and a floor, wherein the adjustable-position fuel and oxidant source assembly moves through the floor toward and away from the perforated flame holder.

13. The combustion system of claim 11, wherein the adjustable-position fuel and oxidant source assembly includes an assembly enclosure laterally surrounding the plurality of fuel nozzles.

14. The combustion system of claim 13, wherein the assembly enclosure includes a plurality of apertures configured to draft the oxidant into the combustion volume.

15. The combustion system of claim 1, wherein the adjustable-position fuel nozzle includes multiple nozzles, each configured to output the fuel and/or the oxidant.

16. The combustion system of claim 1, wherein the perforated flame holder includes:

an input surface proximal to the adjustable-position fuel nozzle;

an output surface distal from the adjustable-position fuel nozzle; and

a plurality of perforations extending between the input surface and the output surface and configured to receive the fuel and the oxidant into the perforations from the adjustable-position fuel nozzle and to support a majority of the combustion reaction of the fuel and the oxidant within the perforations.

17. The combustion system of claim 1, further including:

a wall;

a floor that, together with the wall, defines an interior combustion volume, the perforated flame holder being positioned within the interior combustion volume; and

an aperture in the floor below the perforated flame holder, wherein the adjustable-position fuel nozzle is configured to retract below the floor and to output the fuel through the aperture onto the perforated flame holder.

18. The combustion system of claim 17, further comprising a shield positioned adjacent to the aperture below the floor and configured to shield a flow of the fuel and the oxidant between the adjustable-position fuel nozzle and the aperture.

19. The combustion system of claim 1, further comprising a flexible hose connected to the adjustable-position fuel nozzle and configured to provide the fuel to the adjustable-position fuel nozzle.

20. The combustion system of claim 1, wherein the perforated flame holder is a reticulated ceramic perforated flame holder.

21. The combustion system of claim 20, wherein the perforated flame holder includes a plurality of reticulated fibers.

22. The combustion system of claim 21, wherein the perforated flame holder includes zirconia.

23. The combustion system of claim 21, wherein the perforated flame holder includes alumina silicate.

24. The combustion system of claim 21, wherein the perforated flame holder includes silicon carbide.

25. The combustion system of claim 21, wherein the reticulated fibers are formed from extruded mullite.

26. The combustion system of claim 21, wherein the reticulated fibers are formed from cordierite.

27. The combustion system of claim 20, wherein the perforated flame holder is configured to support the combustion reaction of the fuel and the oxidant upstream, downstream, and within the perforated flame holder.

28. The combustion system of claim 21, wherein the perforated flame holder includes an input face, an output face, and a plurality of perforations extending between the input face and the output face.

29. The combustion system of claim 21, wherein the perforations are formed as passages between the reticulated fibers.

30. The combustion system of claim 29, wherein the perforations are branching perforations.

31. The combustion system of claim 29, wherein the input face corresponds to an extent of the reticulated fibers proximal to the adjustable-position fuel nozzle.

32. The combustion system of claim 31, wherein the output face corresponds to an extent of the reticulated fibers distal to the adjustable-position fuel nozzle.

33. The combustion system of claim 32, wherein the perforated flame holder is configured to support at least a portion of the combustion reaction within the perforated flame holder between the input face and the output face.