Magnetic angle sensor device and method of operation

• US 10,578,419 B2
• Filed: 09/25/2017
• Issued: 03/03/2020
• Est. Priority Date: 09/28/2016
• Status: Active Grant

• Current Assignee: Infineon Technologies AG
• Original Assignee: Infineon Technologies AG
• Inventors: Ausserlechner, Udo, Granig, Wolfgang
• Primary Examiner(s): Yeninas, Steven L
• Application Number:
  US15/713,877
• Publication Number:
  US 20180087889A1
• Time in Patent Office: 890 Days
• Field of Search: 32420712, 32420713, 32420725
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/30 for measuring angles or tapers; for testing the alignment of axes
• CPC Class Codes: G01D 5/145 influenced by the relative movement between the Hall device and magnetic fields see G01R33/06
• CPC Class Codes: G01D 5/147 influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other
• CPC Class Codes: G01D 5/165 by relative movement of a point of contact or actuation and a resistive track
• CPC Class Codes: G01R 33/02 Measuring direction or magnitude of magnetic fields or magnetic flux G01R33/20 takes precedence
• CPC Class Codes: G01R 33/093 using multilayer structures, e.g. giant magnetoresistance sensors thin magnetic films H01F10/00

Abstract

A magnetic angle sensor device and a method for operating such device is provided. The magnetic angle sensor device includes a shaft rotatable around a rotation axis; a magnetic field source coupled to the shaft; a first magnetic angle sensor configured to generate a first signal that represents a first angle based on a first diametric magnetic field from the magnetic field source applied to the first magnetic angle sensor; a second magnetic angle sensor configured to generate a second signal that represents a second angle based on a second diametric magnetic field from the magnetic field source applied to the second magnetic angle sensor; and a combining circuit configured to determine a combined rotation angle based on the first signal and on the second signal.

Claims

1. Magnetic angle sensor device comprising:

a shaft rotatable around a rotation axis;

a magnetic field source coupled to the shaft;

a first magnetic angle sensor configured to generate a first signal that represents a first error angle based on a first diametric magnetic field from the magnetic field source and a disturbance magnetic field, both applied to the first magnetic angle sensor, wherein the disturbance magnetic field causes a first resulting magnetic field vector to deviate from a first target magnetic field vector by the first error angle;

a second magnetic angle sensor configured to generate a second signal that represents a second error angle based on a second diametric magnetic field from the magnetic field source and the disturbance magnetic field, both applied to the second magnetic angle sensor, wherein the disturbance magnetic field causes a second resulting magnetic field vector to deviate from a second target magnetic field vector by the second error angle; and

a combining circuit configured to determine a combined rotation angle based on the first signal and on the second signal, wherein the combining circuit is configured to determine the first error angle and the second error angle, and determine the combined rotation angle based on the first error angle and the second error angle,

wherein the first magnetic angle sensor and the second magnetic angle sensor are located at different distances from the magnetic field source, where the different distances are measured from the magnetic field source along an extension of the rotation axis, and

wherein each of the first magnetic angle sensor and the second magnetic angle sensor are arranged such that a strength of the first diametric magnetic field acting on the first magnetic angle sensor is mutually different from a strength of the second diametric magnetic field acting on the second magnetic angle sensor.

2. The device according to claim 1, wherein:

the first magnetic angle sensor generates the first signal that represents the first error angle between the first diametric magnetic field applied to the first magnetic angle sensor and a first reference direction, and

the second magnetic angle sensor generates the second signal that represents the second error angle between the second diametric magnetic field applied to the second magnetic angle sensor and a second reference direction.

3. The device according to claim 2, wherein the first reference direction and the second reference direction are the same.

4. The device according to claim 1, further comprising:

a third magnetic angle sensor configured to generate a third signal that represents a third error angle based on a third diametric magnetic field from the magnetic field source and the disturbance magnetic field, both applied to the third magnetic angle sensor, wherein the disturbance magnetic field causes a third resulting magnetic field vector to deviate from a third target magnetic field vector by the third error angle,

wherein the combining circuit is configured to determine the combined rotation angle based on the first signal, the second signal and the third signal.

5. The device according to claim 4, wherein:

the first magnetic angle sensor generates the first signal that represents the first error angle between the first diametric magnetic field applied to the first magnetic angle sensor and a first reference direction,

the second magnetic angle sensor generates the second signal that represents the second error angle between the second diametric magnetic field applied to the second magnetic angle sensor and a second reference direction, and

the third magnetic angle sensor generates the third signal that represents the third error angle between the third diametric magnetic field applied to the third magnetic angle sensor and a third reference direction.

6. The device according to claim 5, wherein at least two out of the following are the same:

the first reference direction;

the second reference direction; and

the third reference direction.

7. The device according to claim 1, wherein the magnetic field source comprises at least one permanent magnet.

8. The device according to claim 1, wherein each of the first magnetic angle sensor and the second magnetic angle sensor comprises at least one magnetic sensor element that is arranged substantially on the rotation axis, spaced apart from the rotation axis by less than 1 mm.

9. The device according to claim 1, wherein:

the first magnetic angle sensor comprises at least two magnetic sensor elements that are arranged such that the first error angle of a diametric field vector on the rotation axis is measured, and

the second magnetic angle sensor comprises at least two magnetic sensor elements that are arranged such that the second error angle of a diametric field vector on the rotation axis is measured.

10. The device according to claim 1, wherein the first magnetic angle sensor comprises a first magnetic sensor element and the second magnetic angle sensor comprises a second magnetic sensor element, the first magnetic sensor element and the second magnetic sensor element being arranged at different distances from the magnetic field source.

11. The device according to claim 1, wherein each of the first signal and the second signal comprises a sine signal component and a cosine signal component.

12. The device according to claim 11, wherein the first and the second diametric magnetic fields acting on the first and the second magnetic angle sensors, respectively, are mutually parallel or mutually antiparallel.

13. The device according to claim 1, wherein the combining circuit is configured to determine the combined rotation angle as a linear combination comprising the first signal and the second signal.

14. The device according to claim 13, wherein the linear combination comprises coefficients that depend on a ratio of the first and the second diametric magnetic fields of the magnetic field source onto the first and the second magnetic angle sensors, respectively.

15. The device according to claim 13, wherein the linear combination comprises coefficients that depend only on a ratio of the first and the second diametric magnetic fields of the magnetic field source onto the first and the second magnetic angle sensors, respectively.

16. The device according to claim 1, wherein the combining circuit is configured to determine the combined rotation angle based on distances of the first and the second magnetic angle sensors from the magnetic field source.

17. The device according to claim 1, wherein the first and the second magnetic angle sensors are arranged on two different substrates, and wherein a major surface of at least one of the two different substrates is perpendicular or substantially perpendicular to the rotation axis.

18. The device according to claim 17, wherein the two different substrates are located on the rotation axis of the shaft.

19. The device according to claim 17, wherein the two different substrates are attached to a single leadframe.

20. The device according to claim 1, wherein the first and the second magnetic angle sensors are arranged on a same substrate and a major surface of the substrate is orthogonal or substantially orthogonal to the rotation axis of the shaft.

21. The device according to claim 1, wherein the combining circuit is configured to determine a field strength of the disturbance magnetic field based on the first signal and the second signal.

22. The device according to claim 21, wherein the combining circuit is configured to compare the field strength of the disturbance magnetic field with a predetermined threshold, and generate a warning if the field strength of the disturbance magnetic field exceeds the predetermined threshold.

23. A method for determining a combined rotation angle of a shaft, wherein the shaft is arranged rotatably around a rotation axis and wherein a magnetic field source is connected to the shaft, the method comprising:

generating, by a first magnetic angle sensor, a first signal that represents a first error angle based on a first diametric magnetic field from the magnetic field source and a disturbance magnetic field, both applied to the first magnetic angle sensor, wherein the disturbance magnetic field causes a first resulting magnetic field vector to deviate from a first target magnetic field vector by the first error angle;

generating, by a second magnetic angle sensor, a second signal that represents a second error angle based on a second diametric magnetic field from the magnetic field source and the disturbance magnetic field, both applied to the second magnetic angle sensor, wherein the disturbance magnetic field causes a second resulting magnetic field vector to deviate from a second target magnetic field vector by the second error angle; and

determining the combined rotation angle based on the first signal and on the second signal, including determining the first error angle and the second error angle, and determining the combined rotation angle based on the first error angle and the second error angle,

wherein the first magnetic angle sensor and the second magnetic angle sensor are located at different distances from the magnetic field source, where the different distances are measured from the magnetic field source along an extension of the rotation axis, and

wherein each of the first magnetic angle sensor and the second magnetic angle sensor are arranged such that a strength of the first diametric magnetic field acting on the first magnetic angle sensor is mutually different from a strength of the second diametric magnetic field acting on the second magnetic angle sensor.

24. The method according to claim 23, further comprising:

generating, by a third magnetic angle sensor, a third signal that represents a third error angle based on a third diametric magnetic field from the magnetic field source and the disturbance magnetic field, both applied to the third magnetic angle sensor, wherein the disturbance magnetic field causes a third resulting magnetic field vector to deviate from a third target magnetic field vector by the third error angle; and

determining the combined rotation angle based on the first signal, the second signal and the third signal.