Miniature kinetic energy harvester for generating electrical energy from mechanical vibrations

• US 10,581,344 B2
• Filed: 01/08/2016
• Issued: 03/03/2020
• Est. Priority Date: 01/16/2015
• Status: Active Grant

• Current Assignee: Chambre De Commerce Et d Industrie de Region Paris ile de France
• Original Assignee: Paris Chamber of Commerce
• Inventors: Cottone, Francesco, Basset, Philippe
• Primary Examiner(s): San Martin, Edgardo
• Application Number:
  US15/542,694
• Publication Number:
  US 20170373611A1
• Time in Patent Office: 1,516 Days
• CPC Class Codes: B81B 2203/0136 Comb structures
• CPC Class Codes: B81B 2203/0163 Spring holders
• CPC Class Codes: B81B 2203/051 Translation according to an axis parallel to the substrate
• CPC Class Codes: B81B 2203/055 Translation in a plane parallel to the substrate, i.e. enabling movement along any direction in the plane
• CPC Class Codes: B81B 2203/056 Rotation in a plane parallel to the substrate
• CPC Class Codes: B81B 3/0021 Transducers for transforming electrical into mechanical energy or vice versa dynamo-electric machines H02K99/00; electrostatic machines H02N1/00; piezoelectric devices H10N30/00
• CPC Class Codes: B81B 3/0051 For defining the movement, i.e. structures that guide or limit the movement of an element mechanical arrangements for preventing or damping vibration or shock H01H3/60
• CPC Class Codes: B81B 3/0062 Devices moving in two or more dimensions, i.e. having special features which allow movement in more than one dimension
• CPC Class Codes: B81C 1/00182 Arrangements of deformable or non-deformable structures, e.g. membrane and cavity for use in a transducer
• CPC Class Codes: H02K 35/00 Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit arrangements for handling mechanical energy structurally associated with generators H02K7/00, e.g. H02K7/06
• CPC Class Codes: H02N 1/08 with conductive charge carrier, i.e. capacitor machines
• CPC Class Codes: H02N 2/188 adapted for resonant operation

Abstract

The invention relates to a miniature kinetic energy harvester for generating electrical energy, comprising a support, a first element having walls surrounding at least one cavity, at least one spring mounted between the first element and the support, the spring being arranged so that the first element may be brought into oscillation relative to the support according to at least one direction of oscillation, a transducer arranged between the first element and the support for converting oscillation of the first element relative to the support into an electrical signal, at least one second element housed within the cavity and mounted to freely move within the cavity relative to the first element so as to impact the walls of the cavity when the harvester is subjected to vibrations.

Claims

1. A miniature kinetic energy harvester for generating electrical energy, comprising:

a support,

a planar first element,

a cavity formed in a plane of the first element, wherein the cavity is defined by interior walls of the first element,

at least one spring positioned in the plane of the first element and mounted between the first element and the support, the spring being arranged to cause the first element to oscillate in at least one direction of oscillation parallel to the plane of the first element,

a transducer positioned in the plane of the first element between the first element and the support, wherein the transducer is configured to convert oscillation of the first element in the at least one direction of oscillation into an electrical signal, and

at least one second element housed within the cavity and configured to freely move within the cavity so as to impact the interior walls of the first element when the harvester is subjected to vibrations, wherein the at least one second element contacting the walls of the first element causes the first element to oscillate in at least one direction of oscillation.

2. The miniature kinetic energy harvester of claim 1, wherein the first element has a first natural frequency of oscillation, and the second element is adapted for being set into motion when the harvester is subjected to vibrations having a second frequency of oscillation, which is lower than the first natural frequency, wherein the second element is configured to cause the first element to oscillate at the first frequency when the second element subjected to vibrations having the second frequency.

3. The miniature kinetic energy harvester of claim 1, wherein the transducer is a MEMS transducer.

4. The miniature kinetic energy harvester of claim 1, comprising elastic stoppers arranged between the support and the first element for limiting travel of the first element according to its direction of oscillation.

5. The miniature kinetic energy harvester of claim 4, wherein the elastic stoppers comprises non-linear springs.

6. The miniature kinetic energy harvester of claim 4, wherein one of the elastic stoppers comprises a beam formed in the support or in the first element, the beam being obtained by providing a slot in a layer of material forming the support or the first element.

7. The miniature kinetic energy harvester of claim 1, comprising elastic stoppers arranged between the first element and the second element for limiting travel of the second element relative to the first element.

8. The miniature kinetic energy harvester of claim 1, wherein the cavity is a rectangular slot and wherein a length of the rectangular slot is formed along the direction of oscillation so as to guide the second element along the direction of oscillation.

9. The miniature kinetic energy harvester of claim 1, wherein the first element may be brought into oscillation relative to the support according to at least two directions of oscillation.

10. The miniature kinetic energy harvester of claim 1, comprising a bottom cover and a top cover fixed to the support so as to form a housing enclosing the first element, the spring, the second element and the transducer.

11. The miniature kinetic energy harvester of claim 10, wherein each of the bottom cover and the top cover has a surface forming a recess, so that the bottom cover and the top cover are not in contact with the first element, the spring and the transducer.

12. The miniature kinetic energy harvester of claim 1, wherein the transducer is an electrostatic transducer comprising a capacitor having a first electrode fixed to the support and a second electrode fixed to the first element, and wherein oscillation of the first element relative to the support causes oscillation of the second electrode relative to the first electrode thereby causing variation of a capacitance of the capacitor.

13. The miniature kinetic energy harvester of claim 1, wherein the second element is a ball.

14. The miniature kinetic energy harvester of claim 1, wherein the support surrounds the first element.

15. The miniature kinetic energy harvester of claim 1, comprising two rectilinear cavities, the cavities extending perpendicular to each other, and being oriented for guiding two second elements, one of the second elements being guided along a direction which is parallel to the direction of oscillation of the first element, the other second element being guided along a direction which is perpendicular to the direction of oscillation of the first element.

16. The miniature kinetic energy harvester of claim 1, wherein each of the support, the first element, the spring and the transducer are etched from a single layer of conducting material.

17. The miniature kinetic energy harvester of claim 1, wherein the miniature kinetic energy harvester has a length and a width of less than 2 centimeters, and a thickness of less than 0.5 centimeters.

18. The miniature kinetic energy harvester of claim 1, wherein motion of the second element is restricted to the plane of the first element.

19. The miniature kinetic energy harvester of claim 2, wherein the first frequency is greater than 90 Hz, and wherein the second frequency is less than 60 Hz.