Modular and expandable irrigation controller

• US 10,582,673 B2
• Filed: 04/11/2018
• Issued: 03/10/2020
• Est. Priority Date: 10/15/2002
• Status: Active Grant

• Current Assignee: Rain Bird Corporation
• Original Assignee: Rain Bird Corporation
• Inventors: Nickerson, Harvey J., Leatherman, Russel D., Macias Galarza, Jose, Merkt, Bill
• Primary Examiner(s): Norton, Jennifer L
• Application Number:
  US15/950,969
• Publication Number:
  US 20180228098A1
• Time in Patent Office: 699 Days
• Field of Search: None
• CPC Class Codes: A01G 25/16 Control of watering
• CPC Class Codes: A01G 25/167 Control by humidity of the soil itself or of devices simulating soil or of the atmosphere; Soil humidity sensors
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/042 using digital processors G05B19/05 takes precedence
• CPC Class Codes: G05B 19/0426 Programming the control sequence
• CPC Class Codes: G05B 2219/23043 Remote and local control panel, programming unit, switch
• CPC Class Codes: G05B 2219/23051 Remote control, enter program remote, detachable programmer
• CPC Class Codes: G05B 2219/23297 Remote load of program with cellular, wireless, satellite connection
• CPC Class Codes: G05B 2219/23406 Programmer device, portable, handheld detachable programmer
• CPC Class Codes: G05B 2219/25085 Several function expansion units for master, main unit, universal system
• CPC Class Codes: G05B 2219/2625 Sprinkler, irrigation, watering

Abstract

Described herein are several embodiments relating to modular irrigation controllers. In many implementations, the irrigation controllers are modular in that various functional components of the irrigation controller are implemented in removable modules that when inserted into position within the controller, expand the capabilities of the controller. Also described are various different types of expansion modules that may be coupled to the modular controller, having as variety of functions and features, as well as related methods of use and configuration of these modules in the controller. In one implementation, an expansion module is provided that includes a microcontroller capable of sending and receiving data communications to and from a main microcontroller of the controller that executed irrigation programs, the data communications relating to an irrigation program.

Claims

1. A modular irrigation controller comprising:

a housing;

a control unit within the housing and comprising a first microcontroller configured to execute stored irrigation programs, wherein the control unit includes an interface connector port that is electrically and communicationally coupled directly to the first microcontroller;

a backplane within the housing, separate from and coupled to the control unit, the backplane comprising module interface connections configured to receive one or more expansion modules including driver circuitry configured to actuate irrigation valves based on control signals received from the first microcontroller; and

a cartridge removably coupled to the interface connector port, the cartridge comprising a second microcontroller configured to send and receive data communications to and from the first microcontroller, such that the first microcontroller and the second microcontroller function together during use of the modular irrigation controller, wherein the cartridge does not include any driver circuitry configured to actuate any irrigation valves based on any control signals received from the first microcontroller.

2. The modular irrigation controller of claim 1, wherein the control unit includes a recess formed on the control unit with the interface connector port, and wherein the cartridge removably couples to the interface connector port in the recess.

3. The modular irrigation controller of claim 1, wherein the cartridge comprises a memory storing firmware that is transferred to the first microcontroller via the interface connector port to replace at least a portion of control unit firmware stored in the control unit.

4. The modular irrigation controller of claim 1, wherein replacement firmware is transferred from the second microcontroller to the first microcontroller via the interface connector port to replace at least a portion of control unit firmware stored in the control unit.

5. The modular irrigation controller of claim 1, wherein the cartridge is configured to couple to an external device.

6. The modular irrigation controller of claim 5, wherein the cartridge is configured to couple to the external device via a wireless modem.

7. An irrigation controller comprising:

a housing;

a control unit within the housing and comprising a first microcontroller configured to execute stored irrigation programs, wherein the control unit includes an interface connector port in a recess formed on the control unit, the interface connector port is electrically, communicationably and directly coupled to the first microcontroller;

a backplane within the housing, separate from and coupled to the control unit, the backplane comprising module interface connections configured to receive one or more expansion modules including driver circuitry configured to actuate irrigation valves based on control signals received from the first microcontroller; and

a cartridge removably coupled to the interface connector port, the cartridge comprising a second microcontroller configured to send and receive data communications to and from the first microcontroller, such that the first microcontroller and the second microcontroller function together during use of the irrigation controller, wherein the cartridge does not include any driver circuitry configured to actuate any irrigation valves based on any control signals received from the first microcontroller.

8. The irrigation controller of claim 7, wherein the cartridge comprises a memory storing firmware that is transferred to the first microcontroller via the interface connector port to replace at least a portion of control unit firmware stored in the control unit.

9. The irrigation controller of claim 7, wherein replacement firmware is transferred from the second microcontroller to the first microcontroller via the interface connector port to replace at least a portion of control unit firmware stored in the control unit.

10. The irrigation controller of claim 7, wherein the cartridge is configured to couple to an external device.

11. The irrigation controller of claim 10, wherein the cartridge is configured to couple to the external device via a wireless modem.