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Modular mattress systems and methods

  • US 10,582,779 B2
  • Filed: 08/16/2019
  • Issued: 03/10/2020
  • Est. Priority Date: 05/15/2017
  • Status: Active Grant
First Claim
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1. A mattress, comprising:

  • a fabric cover forming an interior region configured to surround at least two foam layers, the fabric cover comprising an opening to allow access to the interior region of the fabric cover;

    a support layer positioned within the interior region of the fabric cover, the support layer having a first side and a second side opposite the first side, the first side being an upper surface, and the second side being a lower surface, and the support layer having a plurality of modular support sections; and

    an encasement layer positioned below the support layer on the lower surface, the encasement layer comprising a recess configured to receive the plurality of modular support sections, wherein the plurality of modular support sections comprises a head section, a torso section, and a foot section, and wherein at least one of the head section, the torso section, and the foot section comprises one or more modular support components separated from each other by perforations such that the one or more modular support components can be removed and replaced, wherein only the modular support components within the at least one of the head section, the torso section, and the foot section are separated from each other by perforations, wherein each of the one or more modular support components comprises a first foam layer with a surface on the first side and a second foam layer with a surface on the second side, wherein the first foam layer has a different foam density from the second foam layer; and

    wherein each of the one or more modular support components is reversible, such that the different foam densities of the first layer and the second layer of each of the reversible modular support components allows for customizable firmness.

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