Rotor for a pump having helical expandable blades

• US 10,584,589 B2
• Filed: 08/08/2017
• Issued: 03/10/2020
• Est. Priority Date: 07/15/2010
• Status: Active Grant

• Current Assignee: ECP Entwicklungsgesellschaft mbH (Johnson & Johnson)
• Original Assignee: ECP Entwicklungsgesellschaft mbH (Johnson & Johnson)
• Inventors: Schumacher, Joerg, Scheckel, Mario
• Primary Examiner(s): Wan, Deming
• Application Number:
  US15/671,326
• Publication Number:
  US 20180080326A1
• Time in Patent Office: 945 Days
• Field of Search: 415141
• CPC Class Codes: A61M 60/122 Implantable pumps or pumping devices, i.e. the blood being pumped inside the patient's body
• CPC Class Codes: A61M 60/13 by means of a catheter allowing explantation, e.g. catheter pumps temporarily introduced via the vascular system
• CPC Class Codes: A61M 60/135 inside a blood vessel, e.g. using grafting
• CPC Class Codes: A61M 60/148 in line with a blood vessel using resection or like techniques, e.g. permanent endovascular heart assist devices
• CPC Class Codes: A61M 60/205 Non-positive displacement blood pumps
• CPC Class Codes: A61M 60/226 the blood flow through the rotating member having mainly radial components
• CPC Class Codes: A61M 60/237 the blood flow through the rotating member having mainly axial components, e.g. axial flow pumps
• CPC Class Codes: A61M 60/411 generated by an electromotor
• CPC Class Codes: A61M 60/414 transmitted by a rotating cable, e.g. for blood pumps mounted on a catheter
• CPC Class Codes: A61M 60/808 specially adapted for deformable impellers, e.g. expandable impellers
• CPC Class Codes: F01D 5/02 Blade-carrying members, e.g. rotors rotors of non-bladed type F01D1/34; stators F01D9/00 ; selecting particular materials F01D5/28

Abstract

A rotor for a pump has a housing and a rotor, and has at least one blade. The rotor is able to be actuated to rotate about an axis of rotation in order to convey a fluid in the axial or radial direction, and the rotor is able to be deformed in the radial direction between a first, radially compressed state and a second, radially expanded state. At a maximum speed of rotation of the rotor at which the power of the pump is at a maximum, the blade is essentially radially oriented, and/or the rotor has its maximum diameter.

Claims

1. A blood pump, comprising:

a housing; and

a rotor, having a helical blade extending continuously at a blade root, the rotor being able to be actuated to rotate about an axis of rotation in order to convey a fluid in an axial or a radial direction, the rotor configured to deform in the radial direction between a first, radially compressed state and a second, radially expanded state,

wherein at a maximum speed of rotation of the rotor, at which a power of the pump is at a maximum, the blade is essentially radially oriented and the rotor has its maximum diameter.

2. The blood pump according to claim 1, wherein the rotor is at least partially made of an elastic material selected from the group consisting of a foam polyurethane, a solid polyurethane, a thermoplastic elastomer, a rubber, a superelastic material, and a superelastic polymer.

3. The blood pump according to claim 2, wherein the elastic material comprises a polyurethane based on a diisocyanate.

4. The blood pump according to claim 2, wherein the elastic material is produced with a polyether polyol.

5. The blood pump according to claim 2, wherein the elastic material is produced with an organically filled polyol, selected from the group consisting of a graft-, SAN- or polymer polyol or a PHD polyol.

6. The blood pump according to claim 2, wherein the elastic material is configured as a thermoplastic elastomer, selected from the group consisting of a polyamide TPE, a coplyester TPE, a styrene TPE, a urethane TPE, and a thermoplastic elastomer with crosslinked rubber and/or in that the elastic material is configured as natural or synthetic rubber, selected from the group consisting of R-rubber, M-rubber, O-rubber, Q-rubber, T-rubber and U-rubber.

7. The blood pump according to claim 2, wherein the elastic material is mechanically reinforced by an additive or wherein the elastic material is mechanically anisotropic due to inclusion of an additive or wherein the elastic material has anisotropic mechanical properties arising during production of the rotor or wherein the elastic material is reinforced by at least one additive of reinforcing fibers, selected from the group consisting of glass fibers, carbon fibers, plastic material fibers and natural fibers, wherein said reinforcing fibers are orientated according to a preferential direction or wherein the elastic material is filled with nanoparticles.

8. The blood pump according to claim 1, wherein the rotor is further configured to deform in the radial direction to a third state wherein the rotor is deformed to radially beyond the second radially expanded state, and wherein the rotor is configured such that adoption of the first state from the second state and adoption of the third state from the second state are effected in the opposite direction.

9. The blood pump according to claim 8, wherein the rotor, starting from the initial second state, during transfer into the first state, subsequently into the third state and finally back into the second state, has a permanent residual strain of less than 8%.

10. The blood pump according to claim 9, wherein the permanent residual strain is less than 1%.

11. The blood pump according to claim 1, wherein an interior of the housing is so large that the housing is not touched in an expanded operating state even with maximum radial extension of the rotor.

12. The blood pump according to claim 11, wherein the housing is not touched by the rotor with maximum deployment of conveyer elements.

13. The blood pump according to claim 11, wherein the housing is not touched by a conveyor element.

14. The blood pump according to claim 11, wherein the rotor includes axially distributed conveyor elements which delimit a cylindrical interior within the housing.

15. The blood pump according to claim 1, further comprising a sheath, said sheath being configured such that, during penetration of the rotor into the sheath, the rotor is compressed at least radially.

16. The blood pump according to claim 15, wherein the sheath and the rotor are provided initially unjoined and the rotor is introduced into the sheath only immediately before implantation in a human or animal body.

17. The blood pump according to claim 1, wherein the blade has a pressure side and a suction side, the pressure side having a concave cross-section or at most a turning-point.

18. The blood pump according to claim 17, wherein the blade is not reinforced by an internal frame.

19. The blood pump according to claim 1, wherein a lengthening of the rotor is effected between the first, radially compressed state and the second, radially expanded state of the rotor, such that a maximum spacing between a most proximal point of the blade and a most distal point of the blade in the first, radially compressed state is at least 10% greater than the maximum spacing between the most proximal point of the blade and the most distal point of the blade in the second, radially expanded state.

20. The blood pump according to claim 19, further comprising a rotor hub, wherein a blade assembly consists of at least one blade which extends uninterruptedly over the length of the rotor hub.

21. The blood pump according to claim 19, wherein a plurality of blades are spaced apart from each other and distributed axially over the length of the rotor hub.

22. The blood pump according to claim 1, wherein the continuous helical blade is continuous at a radially distal end of the blade.

23. The blood pump according to claim 1, wherein the continuous helical blade spans more than 180°

.