Igniter case

• US 10,584,945 B2
• Filed: 12/17/2015
• Issued: 03/10/2020
• Est. Priority Date: 12/22/2014
• Status: Expired due to Fees

• Current Assignee: Autoliv Development AB (Autoliv Incorporated)
• Original Assignee: Autoliv Development AB (Autoliv Incorporated)
• Inventors: Boutin, Patrice, Reinoso, Jose
• Primary Examiner(s): Dickson, Paul N
• Assistant Examiner(s): Wilhelm, Timothy
• Application Number:
  US15/538,755
• Publication Number:
  US 20180172411A1
• Time in Patent Office: 1,545 Days
• CPC Class Codes: B60R 2021/26029 Ignitors
• CPC Class Codes: F42B 3/04 for producing gas under pressure generators of inflation fluid especially adapted for vehicle air bags B60R21/26
• CPC Class Codes: F42B 3/125 characterised by the configuration of the bridge initiator case F42B3/11 takes precedence
• CPC Class Codes: F42B 3/127 the case having burst direction defining elements
• CPC Class Codes: F42B 3/198 of electric initiator heads e.g., testing, machines

Abstract

A method of manufacturing a metallic case of a pyrotechnical igniter having a wall with at least one weak zone and an inner surface in the case with at least one part facing this at least one weak zone includes positioning the case on a matrix having a plane zone. The method further includes striking the wall with at least one punch so as to, in a single movement of striking, deform at least the part of the inner surface facing this at least one weak zone and having at least one initially curved-in zone in order to bring it on the plane zone and to form in this manner a plane inner surface, and to form the at least one weak zone.

Claims

1. A method of manufacturing a metallic case of a pyrotechnical igniter, the pyrotechnic igniter including a wall having at least one weak zone and an inner surface in the case with at least one part facing the at least one weak zone, the method comprising:

positioning the case on a matrix having a plane zone; and

striking the wall with at least one punch so as to, in a single movement of striking;

deforming at least the at least one part of the inner surface facing the at least one weak zone and having at least one initially curved-in zone in order to bring on the plane zone and to form an inner plane inner surface, and

to form the at least one weak zone.

2. The method according to claim 1, wherein the case includes a bottom that cooperates with the wall to define a charging volume and the at least one weak zone defines a vent hole, and further wherein deforming at least the part of the inner surface facing the at least one weak zone and having at least one initially curved-in zone leaves at least a part of the vent hole curved in in such a manner as to maximize the charging volume.

3. The method according to claim 1, wherein the wall is a side wall of the metallic case, and the method includes ejecting the case from the matrix according to an ejection axis of the case after the striking step, and formation of the inner, plane surface comprises forming the inner, plane surface with a clearance angle relative to a direction of extraction.

4. The method according to claim 3, wherein the step of striking the side wall with at least one punch simultaneously forms two, three or four weak zones.

5. The method according to claim 1, wherein the wall defines an outer surface of the case, the at least one weak zone is defined by a profile extending along a curved line in a plane, and wherein the striking the wall comprises deforming at least one initially curved-in part of the outer surface in order to bring the at least one initially curved-in part into the plane and to form the at least one weak zone.

6. The method according to claim 5, wherein deformation of the at least one part of the initially curved-in outer surface includes imposing an angle which is not zero between the plane of the outer surface and the plane inner surface.

7. A metallic case of a pyrotechnical igniter comprising

a wall defining a charging volume;

and

at least one weak zone defined by a profile extending along a curved line positioned on the wall, the at least one weak zone designed to rupture at a predetermined pressure lower than a rupture pressure of the wall;

wherein the at least one weak zone defines a vent hole, the curved line is defined a curved outer surface of the wall opposite a plane inner surface, and at least a part of the inner surface of the vent hole circumferentially between first and second portions of the curved line is curved.

8. The metallic case of a pyrotechnical igniter according to claim 7, wherein the wall is a cylindrical side wall with a circular base along an axis, the side wall having two, three or four weak zones uniformly distributed around the axis.

9. The metallic case of claim 7 in combination with a pyrotechnical igniter, the pyrotechnic igniter further comprising a glass crosspiece, the metallic case welded on the glass crosspiece.

10. The metallic case of claim 7 in combination with a pyrotechnic igniter wherein the pyrotechnic igniter is for a gas generator.

11. The metallic case of claim 7 in combination with a pyrotechnic igniter, wherein the pyrotechnic igniter is for a gas generator of an automobile.

12. The pyrotechnic igniter according to claim 7, wherein the planar bottom is between 0.1 mm and 0.2 mm.

13. The pyrotechnic igniter according to claim 7, wherein the opening angle is between 50 degrees and 70 degrees.

14. The pyrotechnic igniter according to claim 7, wherein the opening angle is approximately 60 degrees.

15. The pyrotechnic igniter according to claim 7, wherein the profile includes a U-shaped portion outlining the vent hole, the vent hole having a curved surface.

16. The metallic case of claim 7, wherein an inner surface of the wall has a planar inner surface portion parallel to the planar bottom of the profile.

17. The metallic case of claim 7, wherein the planar bottom of the profile is radially spaced from a planar inner surface portion of an inner surface of the wall.