Emission control system with resonant frequency measurement and methods for use therewith

• US 10,590,819 B2
• Filed: 02/27/2018
• Issued: 03/17/2020
• Est. Priority Date: 09/18/2013
• Status: Active Grant

• Current Assignee: Advanced Technology Emission Solutions Inc
• Original Assignee: Advanced Technology Emission Solutions Inc
• Inventors: Crawford, Robin, Douglas, John
• Primary Examiner(s): Maines, Patrick D
• Application Number:
  US15/906,275
• Publication Number:
  US 20180252135A1
• Time in Patent Office: 749 Days
• Field of Search: 42218601, 42218603, 42218604
• CPC Class Codes: F01N 2240/16 an electric heater, i.e. a resistance heater
• CPC Class Codes: F01N 2330/06 Ceramic, e.g. monoliths
• CPC Class Codes: F01N 2330/18 Composite material
• CPC Class Codes: F01N 2900/0602 Electrical exhaust heater signals
• CPC Class Codes: F01N 2900/1404 Exhaust gas temperature
• CPC Class Codes: F01N 3/2013 using electric or magnetic heating means
• CPC Class Codes: F01N 3/2026 directly electrifying the catalyst substrate, i.e. heating the electrically conductive catalyst substrate by joule effect
• CPC Class Codes: F01N 3/2828 Ceramic multi-channel monoliths, e.g. honeycombs
• CPC Class Codes: F01N 9/00 Electrical control of exhaust gas treating apparatus monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00
• CPC Class Codes: Y02A 50/20 Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

Aspects of the subject disclosure may include, for example, an emission control system that includes an emission control device having a plurality of passages to facilitate emission control of an exhaust gas from a vehicle engine. A controller generates a control signal to control induction heating of the emission control device and determines a resonant frequency of a coil. An alternating current (AC) source responds to the control signal by generating a power signal applied to the coil to cause the induction heating of the emission control device, wherein a frequency of the power signal is selected based on the resonant frequency of the coil.

Claims

1. An emission control system comprising:

an emission control device having a plurality of passages to facilitate emission control of an exhaust gas from a vehicle engine;

a controller that generates a control signal to control induction heating of the emission control device, determines a resonant frequency of a coil and selects a frequency of a power signal, based on the resonant frequency of the coil, wherein the controller determines the resonant frequency of the coil by iteratively adjusting the frequency of the power signal to a plurality of candidate frequencies, measuring an amount of power transferred to the coil at the plurality of candidate frequencies and determining the resonant frequency of the coil by selecting one of the candidate frequencies corresponding to a peak in the amount of power transferred to the coil; and

an alternating current (AC) source that responds to the control signal by generating the power signal and coupling the power signal to the coil to facilitate the induction heating of the emission control device.

2. The emission control system of claim 1 wherein the controller iteratively adjusts the frequency of the power signal in discrete frequency steps between a minimum frequency and a maximum frequency.

3. The emission control system of claim 1 wherein the controller updates the resonant frequency of the coil to compensate for changes in an inductance of the coil.

4. The emission control system of claim 1 wherein the controller selects the frequency of the power signal to be the resonant frequency of the coil and an amount of power transferred to the coil is controlled by controlling a duty cycle of the AC source.

5. The emission control system of claim 1 wherein the control signal indicates a power set point, and wherein the controller further selects the frequency of the power signal further based on the power set point.

6. The emission control system of claim 1 wherein the frequency of the power signal is selected between a maximum frequency limit and a minimum frequency limit.

7. The emission control system of claim 6 wherein the maximum frequency limit is above the resonant frequency of the coil.

8. The emission control system of claim 6 wherein the minimum frequency limit is determined based on the resonant frequency of the coil.

9. A method comprising:

determining, via a controller, a resonant frequency of a coil;

selecting, via the controller, a frequency of a power signal based on the resonant frequency of the coil, wherein the controller determines the resonant frequency of the coil by iteratively adjusting the frequency of the power signal to a plurality of candidate frequencies, measuring an amount of power transferred to the coil at the plurality of candidate frequencies and determining the resonant frequency of the coil by selecting one of the candidate frequencies corresponding to a peak in the amount of power transferred to the coil;

generating, via the controller, a control signal to control induction heating of an emission control device; and

generating, via an alternating current (AC) source and responsive to the control signal, a power signal applied to the coil in proximity to the emission control device to cause the induction heating of the emission control device.

10. The method of claim 9 wherein the controller iteratively adjusts the frequency of the power signal in discrete frequency steps between a minimum frequency and a maximum frequency.

11. The method of claim 9 wherein the controller updates the resonant frequency of the coil to compensate for changes in an inductance of the coil.

12. The method of claim 9 wherein the controller selects the frequency of the power signal to be the resonant frequency of the coil and an amount of power transferred to the coil is controlled by controlling a duty cycle of the AC source.

13. The method of claim 9 wherein the control signal indicates a power set point, and wherein the controller further selects the frequency of the power signal further based on the power set point.

14. The method of claim 9 wherein the frequency of the power signal is selected between a maximum frequency limit and a minimum frequency limit.

15. The method of claim 14 wherein the maximum frequency limit is above the resonant frequency of the coil.

16. The method of claim 14 wherein the minimum frequency limit is determined based on the resonant frequency of the coil.