Oscillating device for converting fluid kinetic energy into electrical energy

• US 10,590,906 B2
• Filed: 05/15/2017
• Issued: 03/17/2020
• Est. Priority Date: 05/18/2016
• Status: Active Grant

• Current Assignee: Nwhisper S.R.L.S, Spike 3D Concept Engineering S.A.R.L.
• Original Assignee: Nwhisper S.R.L.S, Spike 3D Concept Engineering S.A.R.L.
• Inventors: Espinosa, Enrico, Basile, Ferdinando, Demartini, Paola, Ricotti, Lorenzo
• Primary Examiner(s): Cuevas, Pedro J
• Application Number:
  US16/300,922
• Publication Number:
  US 20190162163A1
• Time in Patent Office: 1,037 Days
• Field of Search: 290 1 R, 290 54, 310330-339, 416 81, 60327, 60497
• CPC Class Codes: F03B 17/06 using liquid flow with predominantly kinetic energy conversion, e.g. of swinging-flap type , "run-of-river", "ultra-low head" F03B13/264 takes precedence
• CPC Class Codes: H02K 35/04 with moving coil systems and stationary magnets
• CPC Class Codes: H02K 7/1892 Generators with parts oscillating or vibrating about an axis
• CPC Class Codes: Y02E 10/20 Hydro energy
• CPC Class Codes: Y02E 10/30 Energy from the sea, e.g. using wave energy or salinity gradient

Abstract

A device transducing fluid dynamic energy into electrical energy, usable as a flow meter or energy harvester, includes a mechanical interaction element with a fluid flow, which is brought into oscillation or vibration by the fluid flow, by way of one or more elastic suspension elements; a magnetic induction electromotive force generator, dynamically connected to the mechanical interaction element by the fluid flow, which crosses an electric conductor, moved in the magnetic field by the oscillating or vibrating motion of the mechanical interaction element, thus generating an induced current in the conductor; and a collection unit for the electrical signal generated by induction. The mechanical interaction element is suspended to oscillate around an axis transversal to the flow direction and corresponding to a transversal axis half way along the mechanical interaction element.

Claims

1. A transducer device of fluid-dynamic energy into electrical energy, usable as flow meter or as an energy harvester, comprising:

a mechanical element interacting with a flowing fluid, supported to at least oscillate in a plane with a component parallel to flow direction and another component transverse or orthogonal to a surface transversal to the flow direction and belonging to the mechanical element, wherein the mechanical element is brought into oscillation or vibration by the fluid flow, by way of one or more elastic suspending elements;

a magnetic induction electromotive force generator, including at least a magnetic flow generator, the flow crossing at least an electric conductor;

the conductor being dynamically connected to the mechanical element that mechanically interacts with the fluid and is moved across a magnetic field by an oscillating or vibrating motion of the mechanical element, thus experiencing an induced current;

at least one collection unit for an electrical signal generated by induction in the conductor, electrically connected to ends of the conductor,

wherein the mechanical element is suspended oscillating around an axis transversal to the flow direction and corresponding to a transversal axis half way along the mechanical element;

a frame that supports a rotation shaft at its ends; and

elastic members provided in a direction of rotation, with respect to the rotation around the shaft.

2. The transducer device according to claim 1, wherein the rotation shaft is a central shaft in a projection of a shape of the mechanical element on a cross-section plane of the fluid flow and corresponds to a central diametrical axis on a transversal section of the fluid flow.

3. The transducer device according to claim 1, wherein the elastic members acting on the rotation of the shaft are helicoidal springs.

4. The transducer device according to claim 1, wherein the conductor is an induction coil or coils shaped as a spiral or spirals on a plane or any other surface and fixed on a surface of the mechanical element, or embedded, included or integrated in it therein.

5. The transducer device according to claim 4, where the magnetic field is steady and homogeneous in intensity, having a stable orientation and direction.

6. The transducer device according to claim 5, wherein an electrical connection of the coil takes place through the ends of the rotation shaft, originating from diametrically opposed sides of the mechanical element, of electrically conductive material, connecting on one side the coil with on the other side an induction generated electrical signal collecting unit.

7. The transducer device according to claim 6, wherein the transducer device is mounted inside a pipe or a restraint duct for the fluid, inserted between two flow conveyors generating a difference of fluid flow density, according to the flow direction along a section of the pipe or restraint duct, increasing a density of the fluid flow proportionally to a radial distance from the rotation shaft.

8. The transducer device according to claim 6, further comprising a control unit joined or integrated in the signal collecting unit, which cuts current extraction from the coil to avoid a damping of oscillations.

9. The transducer device according to claim 7,

wherein the transducer device is set inside the pipe or restraint duct, while the collecting unit is set outside the pipe or restraint duct, and

wherein the electrical energy is transferred from the coil through the pipe'"'"'s or restraint duct'"'"'s wall to the collection unit, with capacitive coupling between a first terminal connected to the coil inside the pipe or restraint duct and a second terminal connected to the collection unit external to the pipe or restraint duct.

10. A transducer device to transform dynamic energy into electrical energy usable as flow meter and or as an energy harvester, comprising:

a mechanical interaction element with a fluid flow, supported in an oscillating way and brought into oscillation or vibration by the fluid flow, by one or more elastic suspending elements;

a magnetic induction electromotive force generator, including at least a magnetic flow generator, the fluid flow crossing at least an electric conductor;

wherein the conductor or coil is dynamically connected to the mechanical interaction element and is moved across a magnetic field by an oscillating or vibrating motion of the mechanical interaction element, thus experiencing an induced current;

at least one collection unit for an electrical signal generated by induction in the electric conductor, electrically connected to ends hereof,

wherein an electrical connection is achieved by at least part of suspending elastic elements, which are made of an electrically conductive material, and connect the electric conductor with the collection unit for the electrical signal, and

wherein a control unit automatically cuts out electrical energy extraction from the electric conductor, to avoid a damping or reduction of the oscillations.

11. The transducer device according to claim 10, wherein the control unit includes:

a memory where at least a minimum threshold of voltage or current value of the electrical signal extracted from the magnetic flow generator can be set;

a unit measuring current or voltage value of the electrical signal extracted from the magnetic flow generator;

a comparator of the measured current or voltage value with a pre-set threshold current or voltage;

a cutter of electrical connection between the magnetic flow generator and the control unit, driven by a comparing unit, which cuts off the electrical connection when the measured current or voltage value reaches or goes below the pre-set threshold value.

12. The transducer device according to claim 11, where the minimum threshold of voltage or current value is defined as an intermediate value between a theoretical ideal current or voltage value of an induced signal in electric connector due to the oscillations of a wing and a current or voltage value corresponding to condition in which energy extraction damps amplitude and/or frequency of the wing oscillations to an extent to reduce close to zero the energy that can be extracted.

13. The transducer device according to claim 10, wherein where the mechanical interaction element is suspended and free to rotate around a rotation shaft whose orientation has at least one wing providing a directional component transversal to fluid flow direction.

14. The transducer device according to claim 13, wherein the mechanical interaction element has two wings stretching in opposite directions with respect to the rotation shaft.

15. The transducer device according to claim 13, where the mechanical interaction element has three or more wings, radially departing and extending outwards from a common rotation shaft.

16. The transducer device according to claim 13, further comprising at least a fluid flow conveyor in combination with the mechanical interaction element, the fluid flow conveyor including at least a transversal section, which has a convergent profile and ends with an exit duct, an ideal extension of which is oriented with a predefined angle with respect to a wing parallel to the flow direction and intersecting a radially external end border of the wing in relation to the rotation shaft.

17. The transducer device according to claim 13, wherein the at least one wing bears at least one coil, formed by one or more turns, being the rotation shaft given by two conductive material terminals, connected one to the other by an intermediate segment of non-conductive material, the coil having ends connected respectively to one of two conductive ends of the rotation shaft.

18. The transducer device according to claim 13, wherein the magnetic flow generator is configured to generate a magnetic field which is oriented orthogonally to the rotation shaft of the mechanical interaction element and to the direction of the fluid flow, and wherein magnetic field direction on a side of an ideal plane coincident with the rotation shaft and perpendicular to the direction of the fluid flow, opposite to the one on the opposite side.

19. The transducer device according to claim 18, wherein intensity of the magnetic field decreases by getting closer to the ideal plane coincident with the rotation shaft and perpendicular to the direction of the fluid flow.