Ceiling fan hanger bracket and receiver

• US 10,590,960 B2
• Filed: 02/12/2018
• Issued: 03/17/2020
• Est. Priority Date: 05/30/2017
• Status: Active Grant

• Current Assignee: Home Depot Product Authority, LLC (The Home Depot, Inc.)
• Original Assignee: Home Depot Product Authority, LLC (The Home Depot, Inc.)
• Inventors: Beaman, Brett D., Green, Adam Russell, Pulliam, Richard A.
• Primary Examiner(s): Ijaz, Muhammad
• Application Number:
  US15/894,468
• Publication Number:
  US 20180347590A1
• Time in Patent Office: 764 Days
• Field of Search: 248342, 248343, 248344
• CPC Class Codes: F04D 13/0693 Details or arrangements of the wiring
• CPC Class Codes: F04D 25/068 Mechanical details of the pump control unit pump control details F04D27/00
• CPC Class Codes: F04D 25/088 Ceiling fans
• CPC Class Codes: F04D 27/00 Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
• CPC Class Codes: F04D 29/601 specially adapted for elastic fluid pumps
• CPC Class Codes: F04D 29/646 Mounting or removal of fans
• CPC Class Codes: F21V 23/003 the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
• CPC Class Codes: F21V 33/0096 Fans, e.g. ceiling fans forced cooling of lighting devices characterised by the arrangement of fans F21V29/67

Abstract

A hanging bracket for supporting a suspended apparatus and a control unit housing includes a base having a first end and a second end. The first end includes a first surface and a first screw boss therethrough, and the second end includes a second surface and a second screw boss therethrough. The bracket also includes a support portion vertically spaced from the base, where the support portion adapted to support the suspended apparatus, and a neck extending between the base and the support portion. At least the first surface of the first end of the base, the second surface of the second end of the base, and the first and second screw bosses collectively form an interface configured for juxtaposition with complementary surfaces and screw holes of the control unit housing.

Claims

1. A system for supporting a ceiling fan having a downrod, the downrod defining an axis therethrough, the system comprising:

a hanging bracket comprising;

a base having a first end and a second end, the first end having a proximal end and a distal end, the second end having a proximal end and a distal end, the first end comprising a first vertical surface and a first screw boss protruding from the distal end, and the second end comprising a second vertical surface and a second screw boss protruding from the distal end, wherein the first vertical surface has a first width and the second vertical surface has a second width;

a support portion vertically spaced from the base, the support portion adapted to support the ceiling fan; and

a neck extending between the base and the support portion, the neck comprising (i) a first portion rigidly coupled between the first end of the base and the support portion, and (ii) a second portion rigidly coupled between the second end of the base and the second portion, the first portion having a third vertical surface substantially coplanar with the first vertical surface, the third vertical surface having a third width that does not exceed the first width, the second portion having a fourth vertical surface substantially coplanar with the second vertical surface, the second vertical surface having a fourth width that does not exceed the second width; and

a control unit housing having a first section configured for juxtaposition with the first vertical surface of the first end of the base, a second section configured for juxtaposition with the second vertical surface of the second end of the base of the hanging bracket, and screw holes to collectively enable coupling of the control unit housing with the hanging bracket, the control unit housing comprising;

a base portion configured to maintain thereon an electronics assembly, wherein the base portion includes one or more connectors each operable to electrically engage with a corresponding wiring harness; and

a cover portion configured to engage with the base portion, wherein outer edges of the base portion are substantially complementary to outer edges of the cover portion, wherein the cover portion includes one or more connector openings,

wherein, when the outer edges of the cover portion are engaged with the outer edges of the base portion, the one or more connector openings are in substantial alignment with the respective one or more connectors; and

wherein the control unit housing, when coupled with the hanging bracket, does not intersect the axis.

2. The system of claim 1,

wherein the base portion includes one or more first fastening elements, and

wherein the cover portion includes one or more second fastening elements operable to selectively engage with the respective one or more first fastening elements to rigidly couple the base portion and the cover portion.

3. The system of claim 1, wherein the base portion includes one or more orifices configured to permit air flow for cooling of the electronics assembly.

4. The system of claim 1, wherein the control unit housing further comprises:

a first tab proximate to the first section and extending from the control unit housing, wherein the first tab includes therethrough a first screw hole; and

a second tab proximate to the second section extending from the control unit housing, wherein the second tab includes therethrough a second screw hole,

wherein, when the first section of the control unit housing is juxtaposed with the first vertical surface of the first end of the base, the first screw hole and the first screw boss are in substantial alignment, and

wherein, when the second section of the control unit housing is juxtaposed with the second vertical surface of the second end of the base, the second screw hole and the second screw boss are in substantial alignment.

5. The system of claim 1, wherein the electronics assembly is configured to control a motor of the ceiling fan suspended from the hanging bracket.

6. The system of claim 1, wherein the electronics assembly is configured to control one or more lighting elements of the ceiling fan suspended from the hanging bracket.

8. The system of claim 1, wherein the support portion comprises a collar adapted to support the suspended apparatus, the collar having the axis passing therethrough, and wherein the control unit housing is disposed outside of the axis when the complementary surfaces and screw holes of the control unit housing are juxtaposed with an interface.

9. The system of claim 1,

wherein a longitudinal axis extends through the first and second ends of the base,

wherein the first end includes a first mounting slot extending along the longitudinal axis and a first protrusion extending in a direction perpendicular to the longitudinal axis, wherein the first protrusion includes therethrough the first screw boss, and

wherein the second end includes a second mounting slot extending along the longitudinal axis and a second protrusion extending in a direction perpendicular to the longitudinal axis, wherein the second protrusion includes therethrough the second screw boss.

7. The system of 1, wherein the control unit housing includes a substantially flat portion and a substantially arced portion, wherein the flat portion includes the first and second sections of the control unit housing and is adapted for juxtaposition against the hanging bracket, and wherein the arced portion extends from the flat portion and is complementarily shaped for concealment within a canopy that substantially surrounds the hanging bracket and the control unit housing.