Light-emitting apparatus with inclined light-emitting units

• US 10,591,141 B2
• Filed: 07/20/2017
• Issued: 03/17/2020
• Est. Priority Date: 07/21/2016
• Status: Active Grant

• Current Assignee: Citizen Electronics Company Limited, Citizen Watch Co Limited (Citizen Electronics Company Limited)
• Original Assignee: Citizen Electronics Company Limited
• Inventors: Fukasawa, Koichi
• Primary Examiner(s): Mai, Anh T
• Assistant Examiner(s): Chiang, Michael
• Application Number:
  US15/655,301
• Publication Number:
  US 20180128458A1
• Time in Patent Office: 971 Days
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21V 19/0015 Fastening arrangements intended to retain light sources
• CPC Class Codes: F21V 29/76 with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
• CPC Class Codes: F21V 5/007 Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane combination of two or more refractors F21V5/008
• CPC Class Codes: F21Y 2105/16 square or rectangular, e.g. for light panels
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 33/58 Optical field-shaping elements

Abstract

Provided is a light-emitting apparatus including a substrate, a plurality of light-emitting units each having a plurality of LED elements mounted on the substrate in a rectangular lattice pattern, wherein each of the light-emitting units has a rectangular light-emitting region, and a lens array including a plurality of lenses provided corresponding to the light-emitting units, respectively, the lens array being arranged on the plurality of light-emitting units, wherein the plurality of lenses is designed such that beams of emission light from the plurality of light-emitting units are collected and radiated so as to overlap with one another at a position distant from the substrate, and a part of the plurality of light-emitting units is arranged to be inclined with respect to a reference direction in a plane of the substrate by an angle different from that of other light-emitting units.

Claims

1. A light-emitting apparatus comprising:

a rectangular substrate;

a plurality of light-emitting units each having a plurality of LED elements mounted on the substrate in a rectangular lattice pattern, wherein each of the light-emitting units has a rectangular light-emitting region, and the light-emitting units are arranged in a rectangular lattice pattern including at least two columns and at least two rows that are parallel with sides of the substrate; and

a lens array including a plurality of lenses provided corresponding to the light-emitting units, respectively, the lens array being arranged on the plurality of light-emitting units, wherein

the plurality of lenses is designed such that beams of emission light from the plurality of light-emitting units are collected and radiated so as to overlap with one another at a position distant from the substrate,

a first subset of the plurality of light-emitting units arranged at a first angle with respect to a reference direction in a plane of the substrate, and

a second subset of the plurality of light-emitting units arranged at a second angle with respect to the reference direction in the plane of the substrate, the second angle being different than the first angle,

wherein each of the at least two columns and each of the at least two rows includes at least one light-emitting unit of the first subset and at least one light-emitting unit of the second subset,

wherein the plurality of light-emitting units is arranged on the substrate such that centers of the respective light-emitting units are arranged at equal intervals, and

wherein the rectangular lattice pattern, the first angle and the second angle of plurality of light-emitting units are predetermined such that the beams of emission light overlap to produce an approximation of a circular shape at the position distant from the substrate.

2. The light-emitting apparatus according to claim 1, wherein

the LED elements are mounted in a rectangular mount region on the substrate, and are series-parallel connected to one another in each of the light-emitting units,

each of the light-emitting units further has a sealing resin that is filled on the mount region to seal the plurality of LED elements, the sealing resin containing a phosphor to be excited by the plurality of LED elements, and

the light-emitting region is a region covered with the sealing resin.

3. The light-emitting apparatus according to claim 1, wherein, when the number of the light-emitting units is n, arrangement angles of the respective light-emitting units with respect to the reference direction are different from one another by 90°

/n.

4. The light-emitting apparatus according to claim 1, wherein, when light-emitting units having the same arrangement angle with respect to the reference direction among the plurality of light-emitting units are defined as one light-emitting unit group and the number of light-emitting unit groups included in the plurality of light-emitting units is m, arrangement angles of the respective light-emitting unit groups with respect to the reference direction are different from one another by 90°

/m.

5. The light-emitting apparatus according to claim 1, wherein, when a direction parallel with the reference direction is defined as 0°

and a direction perpendicular to the reference direction in the plane of the substrate is defined as 90°

, there are equal intervals between 0°

, an arrangement angle of the light-emitting units arranged to be inclined with respect to the reference direction among the plurality of light-emitting units, and 90°

.

6. The light-emitting apparatus according to claim 5, wherein

a part of the plurality of light-emitting units is arranged along a direction of 45°

with respect to the reference direction, and

the rest of the plurality of light-emitting units is arranged in parallel with the reference direction.

7. The light-emitting apparatus according to claim 6, wherein the light-emitting units inclined with respect to the reference direction by 45°

and the light-emitting units parallel with the reference direction are alternately arranged so as to form a checkered pattern on the substrate.

8. The light-emitting apparatus according to claim 1, wherein the light-emitting units have the same number and arrangement of the LED elements as one another, and also have the same shape and size of the light-emitting region as one another.

9. The light-emitting apparatus according to claim 1, wherein

the light-emitting units are arranged in a rectangular lattice pattern including at least three columns and at least three rows, and

the light-emitting units of the first subset and the light-emitting units of the second subset alternate throughout the rows and the columns.