Low flow fluid controller apparatus and system

• US 10,591,175 B2
• Filed: 06/25/2018
• Issued: 03/17/2020
• Est. Priority Date: 07/12/2013
• Status: Active Grant

• Current Assignee: Best Technology Inc
• Original Assignee: Best Technology Inc
• Inventors: Karamanos, John C., Willke, Herbert
• Primary Examiner(s): Cahill, Jessica
• Application Number:
  US16/017,335
• Publication Number:
  US 20180306458A1
• Time in Patent Office: 631 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/58 using Internet communication
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/75 for maintaining constant air flow rate or air velocity
• CPC Class Codes: F24F 11/79 for controlling the direction of the supplied air
• CPC Class Codes: F24F 2110/30 Velocity
• CPC Class Codes: F24F 2110/40 Pressure, e.g. wind pressure
• CPC Class Codes: F24F 2140/40 Damper positions, e.g. open or closed
• CPC Class Codes: G05B 17/02 electric
• CPC Class Codes: G05B 2219/2614 HVAC, heating, ventillation, climate control
• CPC Class Codes: G05B 2219/36249 Generate automatically a balance program for workpiece, dynamic balance
• CPC Class Codes: G05B 2219/40573 Isee integrated sensor, end effector, camera, proximity, gas, temperature, force
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: G05D 7/0676 by action on flow sources G05D7/0688, G05D7/0694 take precedence

Abstract

An air distribution apparatus that serves as a single sensing device for both lighting, LiFi, and HVAC functions that are operable on a single platform by building automation systems. The building automation system may be controllable by a single software system or network accessible locally on site or remotely off site. The air distribution apparatus can operate in a single zone or coupled with multiple like apparatuses for multi-zone operation. It is a high turndown, self-balancing system which allows for continuous commissioning with built-in fault diagnostic systems and that may be used as a supply, return, or exhaust system, or a combination thereof. The air distribution apparatus includes multi-stage airflow control systems that operate progressively based on unique actuation mechanisms and/or algorithms that allow for precise flow control and feedback to self-balance and commission the system.

Claims

1. A fluid flow control apparatus adapted for fluid flow therethrough in a flow region extending along a flow axis and laterally bounded by a tubular inward facing surface of a support structure from an upstream end to a downstream end of the flow region, comprising:

A. a low flow blade set, and a high flow blade set disposed in the support structure, wherein the low flow blade set includes at least one blade and the high flow blade set includes at least one blade,

 

wherein edges of the respective blades and the inward facing surface define an array of one or more adjustable cross-section area variable apertures characterized by area A_o within the bounds of the inward facing surface and define fluid flow paths therethrough between an upstream portion of the flow region between the blades and the upstream end and a downstream portion of the fluid region between the blades and the downstream end, wherein A_o is representative an aggregate of areas of cross-sections of the apertures of the array of apertures normal to fluid flow paths passing through the apertures, and

 

wherein the blades of the low flow blade set and the high flow blade set are each pivotable about an associated one of a set of mutually parallel pivot axes, between;

i. closed angular orientations where edges of adjacent blades overlap and are adjacent, and edges of blades which are not adjacent to other blades are adjacent to the inward facing surface, with no portion of the fluid flow path extending past (a) the overlapping edges of the blades of the blade sets and (b) non-overlapping edges of blades which are adjacent to the inward facing surface; and

ii. open angular orientations angularly offset from the closed orientations thereby establishing a portion of the fluid flow path extending past the blades of the blade sets;

B. an actuator assembly including at least one actuator;

C. a linkage assembly having at least one end effector coupling the blades of the respective blade sets to the at least one actuator of the actuator assembly; and

D. a controller responsive to;

i. an upstream pressure upstream of the low flow blade set and the high flow blade set and a downstream pressure downstream of the low flow blade set and the high flow blade set, to generate a pressure difference signal representative of a differential pressure Δ

P along the flow axis across the low flow blade set and the high flow blade set,

ii. the actuator assembly to generate an aperture signal representative of the area A_o of the respective apertures normal to flow paths of fluid flowing therethrough,

iii. the pressure difference signal, and the aperture signal to generate a damper area control signal, and apply the damper area control signal to the actuator assembly, in a closed loop manner,

wherein the actuator assembly is adapted by way of the at least one end effector to independently control the angular orientations of at least one of the blades of each of the respective blade sets

whereby fluid flows from the upstream portion of the flow region, through the array of apertures and to the downstream portion of the flow region, wherein the fluid flowing between the array of apertures and the downstream portion, is characterized by a corresponding array of vena contractae having an aggregate cross section area A_c normal to the fluid flow therethrough, where A_c <

A_o , and A_c is less than the aggregate cross section area normal to fluid flow elsewhere between the array of apertures and the downstream portion,

thereby establishing a contraction coefficient C for aggregate fluid flow along the fluid flow path past the blades of the respective blade sets through the array of apertures wherein C =A_c/A_o where A_c is representative an aggregate of cross section areas of the vena contractae of fluid flowing through the respective apertures of the array of apertures, and

whereby the controller is responsive to contraction coefficient C, the aperture signal and the pressure signal, to regulate the variable apertures over time in a closed loop manner so that a set point is attained.

2. The fluid flow control apparatus of claim 1, wherein:

A. the linkage assembly includes;

i. a linear cam race assembly including a cam race plate defining a first cam race and a second cam race disposed thereon;

ii. a first linkage including a first cam follower disposed in the first cam race, wherein the first linkage is operatively connected between the end effector and the low flow blade set and adapted for activation by the first cam follower in the first cam race wherein the first cam race controls pivotal motion of the low flow blade set during the linear motion of the end effector along an actuator axis;

iii. a second linkage including a second cam follower disposed in the second cam race, wherein the second linkage is operatively connected between the end effector and the high flow blade set and adapted for activation by the second cam follower in the second cam race wherein the second cam race controls pivotal motion of the high flow blade set during the linear motion of the end effector along an actuator axis; and

B. the actuator assembly includes;

an actuator coupled to the linkage and having an end effector adapted to selectively effect linear motion of the end effector along an actuator axis.

3. The fluid flow control apparatus of claim 2, wherein at least one of the blades of the low flow blade set is operative to open progressively through an initial 30% of the activation from closed, and at least one of the blades of the high flow blade set is operative to open progressively from 15% of the activation from closed.

4. The fluid flow control apparatus of claim 2, further comprising:

a stepper motor;

a threaded rod rotatably driven by the stepper motor;

wherein rotation of the threaded rod translates the end effector along the actuator axis.

5. The fluid flow control apparatus of claim 2, further comprising a potentiometer in operative communication with the blades of the low flow blade set and the blades of the high flow blade set wherein the potentiometer provides feedback on the angular orientations of one or both the blades of the low flow blade set and the blades of the high flow blade set to the controller.

6. The fluid flow control apparatus of claim 5, wherein the controller comprises a processor and a memory communicatively coupled with and readable by the processor and having stored therein processor-readable instructions that, when executed by the processor, cause the processor to determine at least one of the following:

1) a pressure differential sensed along the fluid flow path and across the blades of the low flow blade set, and the blades of the high flow blade set;

2) a variable opening area traversing the fluid flow path based on the angular orientations of the of the blades of the low flow blade set and the blades of the high flow blade set;

3) a flow coefficient C_F based on the variable opening area of the blades of the low flow blade set and the blades of the high flow blade set; and

4) a flow rate based on the pressure differential and the flow coefficient.

7. The fluid flow control apparatus of claim 5, wherein the flow coefficient C_F is based on a function of a ratio of the variable opening area to a flow path area, and wherein the flow coefficient C_F satisfies 0 ≤

C_F≤

1.

8. The fluid flow control apparatus of claim 2, further comprising a third blade set that includes at least one blade.

9. The fluid flow control apparatus of claim 1, wherein:

A. the linkage assembly includes;

i. a rotatable cam race gear including a first cam race and a second cam race;

ii. a first linkage operatively connected to the low flow blade set and an associated first cam follower disposed in the first cam race whereby, in response to rotation of the race cam gear, the first cam race controls the angular orientation the blades of the low flow blade set during rotation of the cam race gear;

iii. a second linkage operatively connected to the high flow blade set and an associated second cam follower disposed in the second cam race whereby, in response to rotation of the race cam gear, the second cam race controls the angular orientation the blades of the high flow blade set during rotation of the cam race gear;

B. an actuator and associated pinion gear adapted to rotate the cam race gear in response to activation of the actuator;

whereby, in response to activation of the actuator when the blades of the low flow blade set and the blades of the high flow blade set are initially both in the closed angular orientations, the blades of the low flow blade set open progressively prior to the blades of the high flow blade set.

10. The fluid flow control apparatus of claim 9, wherein the low flow blade set opens progressively through an initial 30% of the activation from closed, and the high flow blade set opens progressively from 15% of the activation from closed.

11. The fluid flow control apparatus of claim 9, wherein the pivot axes are co-axial, and the first linkage comprises a cylindrical shaft disposed about a first of the pivot axes and having an outer radius R₁ , and the second linkage comprises a cylindrical shell shaft disposed about a second of the pivot axes and having an inner radius R₂, where R₁<

R₂ , and the cylindrical shaft of the first linkage is rotatably disposed within the cylindrical shell shaft of the second linkage.

12. The fluid flow control apparatus of claim 9, further comprising at least one potentiometer in operative communication with the blades of the low flow blade set and the blades of the high flow blade set wherein the potentiometer provides feedback on the angular orientations of one or both the blades of the low flow blade set and the blades of the high flow blade set to the controller.

13. The fluid control apparatus of claim 12, wherein the controller comprises a processor and a memory communicatively coupled with and readable by the processor and having stored therein processor-readable instructions that, when executed by the processor, cause the processor to determine at least one of the following:

1) a pressure differential sensed along the fluid flow path and across the blades of the low flow blade set, and the blades of the high flow blade set;

2) a variable opening area traversing the fluid flow path based on the angular orientations of the of the blades of the low flow blade set and the blades of the high flow blade set;

3) a flow coefficient C_F based on the variable opening area of the blades of the low flow blade set and the blades of the high flow blade set; and

4) a flow rate based on the pressure differential and the flow coefficient.

14. The fluid flow control apparatus of claim 13, wherein the flow coefficient C_F is based on a function of a ratio of the variable opening area to a flow path area, and wherein the flow coefficient C_F satisfies 0 ≤

C_F≤

1.

15. The fluid flow control apparatus of claim 9, further comprising at least one potentiometer that determines the angular orientation of the at least one blade in the low flow blade set or the at least one blade in the high flow blade set.

16. The fluid flow control apparatus of claim 9, further comprising a third blade set that includes at least one blade.