Test bench for simulating the electrical response of a wideband lambda sensor

• US 10,591,453 B2
• Filed: 12/14/2017
• Issued: 03/17/2020
• Est. Priority Date: 12/14/2016
• Status: Active Grant

• Current Assignee: Dspace GmbH
• Original Assignee: Dspace Digital Signal Processing And Control Engineering Gmbh
• Inventors: Hasse, Dirk, Wartig, Michael
• Primary Examiner(s): Sinha, Tarun
• Application Number:
  US15/841,848
• Publication Number:
  US 20180164266A1
• Time in Patent Office: 824 Days
• Field of Search: 73 106
• CPC Class Codes: F02D 2041/1437 Simulation
• CPC Class Codes: F02D 41/1456 with sensor output signal being linear or quasi-linear with the concentration of oxygen
• CPC Class Codes: F02D 41/1495 Detection of abnormalities in the air/fuel ratio feedback system
• CPC Class Codes: G01M 15/104 using oxygen or lambda-sensors testing catalytic converters F01N3/18, F01N11/007
• CPC Class Codes: G01N 27/41 Oxygen pumping cells
• CPC Class Codes: G01N 27/4163 checking the operation of, or calibrating, the measuring apparatus G01N27/3274, G01N27/4175 and G01N33/0006 take precedence
• CPC Class Codes: G01N 33/0006 Calibrating gas analysers

Abstract

A test bench for a control system for controlling a wideband lambda sensor, which is configured to calculate an actual value, which represents an oxygen concentration in a measuring gap of a wideband lambda sensor or an indicator value from which the oxygen concentration can be derived, with consideration of a current generated by a pump voltage in an electrical circuit. In order to simulate the electrical response of a pump cell of the wideband lambda sensor, a first diode and a second diode are connected in parallel in the electrical circuit such that a current flows through the first diode at a first polarity of the pump voltage and a current flows through the second diode at a second polarity of the pump voltage.

Claims

1. A test bench for a control system configured to control a wideband lambda sensor, the test bench having an electrical circuit comprising:

a first terminal; and

a second terminal, a pump voltage is applied by the control system such that a drop across the electrical circuit is caused,

wherein the test bench is configured to calculate an actual value, which represents an oxygen concentration in a measuring gap of a wideband lambda sensor or an indicator value from which the oxygen concentration is derived based on a current generated by the pump voltage in the electric circuit,

wherein the test bench provides the actual value at a data output of the test bench so that the actual value is read out by the control system, and

wherein, in the electrical circuit, a first diode and a second diode are connected in parallel such that a current flows through the first diode at a first polarity of the pump voltage and a current flows through the second diode at a second polarity of the pump voltage.

2. The test bench according to claim 1, wherein the indicator value is:

a diffusion voltage dropping across a Nernst cell of the wideband lambda sensor, or an electrical diffusion current flowing through the Nernst cell.

3. The test bench according to claim 1, wherein the electrical circuit further comprises a first resistor connected in series to the first diode, and a second resistor connected in series to the second diode but not to the first diode.

4. The test bench according to claim 1, wherein the electrical circuit further comprises a capacitor connected in parallel to the first diode and the second diode.

5. The test bench according to claim 1, wherein the electrical circuit comprises a third resistor connected in series to the first diode and the second diode.

6. The test bench according to claim 5, wherein the third resistor is a controllable resistor.

7. The test bench according to claim 6, wherein the test bench is configured:

to control the third resistor to assign a temperature to a pump cell of the wideband lambda sensor, to assign an electrical resistance of the pump cell to the temperature based on a characteristic curve stored in a memory of the test bench, and/or to adjust the electrical resistance of the third resistor to the electrical resistance associated with the temperature.

8. The test bench according to claim 1, wherein the control system is configured:

to control a wideband lambda sensor and is configured to read out the actual value from the data output, to apply the pump voltage to the first terminal and the second terminal, and/or to adjust the actual value to a set value stored in the control system by controlling the pump voltage.

9. A test method for a control system configured to control a broadband lambda sensor, the method comprising:

connecting the control system to an electrical circuit such that a pump voltage, which is controlled by the control system and is provided for application to a pump cell of the wideband lambda sensor, drops across the electrical circuit;

calculating, based on the pump voltage, an actual value that represents an oxygen concentration in a measuring gap of a wideband lambda sensor or an indicator value from which the oxygen concentration is derived; and

connecting, in the electrical circuit, a first diode and a second diode in parallel such that a current flows through the first diode at a first polarity of the pump voltage and a current flows through the second diode at a second polarity of the pump voltage.

10. The test method according to claim 9, wherein a first resistor is connected in series to the first diode, and wherein a second resistor is connected in series to the second diode but not to the first diode.

11. The test method according to claim 10, wherein the electrical response of the pump cell of a broadband lambda sensor is measured, and wherein the first diode, the second diode, the first resistor, and the second resistor are selected so that an electrical response of the electrical circuit quantitatively simulates the electrical response of the pump cell.

12. The test method according to claim 9, wherein a capacitor is connected in parallel to the first diode and the second diode.

13. The test method according to claim 9, wherein the control system is configured to adjust the actual value to a set value by controlling the pump voltage, and wherein the control system is configured to read out the actual value.

14. The test method according to claim 9, wherein a controllable resistor is connected in series to the first diode and to the second diode, wherein a temperature is assigned to a pump cell of the wideband lambda sensor, wherein an electrical resistance of the pump cell is assigned to the temperature using a characteristic curve, and wherein the electrical resistance of the controllable resistor is adjusted to the electrical resistance associated with the temperature.