Optical system for head-mounted display

• US 10,591,707 B2
• Filed: 12/18/2018
• Issued: 03/17/2020
• Est. Priority Date: 08/02/2016
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Khan, Sajjad A., Zhu, Nan, Myhre, Graham B., Bollman, Brent J., Anderson, Tyler, Cheng, Weibo, Border, John N.
• Primary Examiner(s): Haley, Joseph R
• Application Number:
  US16/224,561
• Publication Number:
  US 20190146198A1
• Time in Patent Office: 455 Days
• Field of Search: None
• CPC Class Codes: G02B 17/0856 comprising a refractive element with a reflective surface, the reflection taking place inside the element, e.g. Mangin mirrors
• CPC Class Codes: G02B 2027/0138 comprising image capture systems, e.g. camera
• CPC Class Codes: G02B 27/0018 with means for preventing ghost images anti-reflection coatings G02B1/11
• CPC Class Codes: G02B 27/0172 characterised by optical features
• CPC Class Codes: G02B 27/283 used for beam splitting or combining
• CPC Class Codes: G02B 27/286 for controlling or changing the state of polarisation, e.g. transforming one polarisation state into another G02B5/3083 takes precedence; light guide coupling means utilising polarising elements G02B6/34
• CPC Class Codes: G09G 3/003 to produce spatial visual effects

Abstract

A head-mounted display may include a display system and an optical system in a housing. The display system may have a pixel array that produces light associated with images. The display system may also have a linear polarizer through which light from the pixel array passes and a quarter wave plate through which the light passes after passing through the quarter wave plate. The optical system may be a catadioptric optical system having one or more lens elements. The lens elements may include a plano-convex lens and a plano-concave lens. A partially reflective mirror may be formed on a convex surface of the plano-convex lens. A reflective polarizer may be formed on the planar surface of the plano-convex lens or the concave surface of the plano-concave lens. An additional quarter wave plate may be located between the reflective polarizer and the partially reflective mirror.

Claims

1. A head-mounted device configured to present images to a user, comprising:

a support structure configured to be worn on a head of the user;

a display system supported by the support structure that produces circularly polarized light for the images; and

a catadioptric optical system supported by the support structure that focuses the light as the light passes to the user from the display system, wherein the catadioptric optical system includes a first lens element having a first surface that is convex and having an opposing second surface, a partially reflecting mirror on the first surface, a quarter wave plate at the second surface, a second lens element having a third surface at the quarter wave plate and an opposing fourth surface that is concave, a reflective polarizer at the fourth surface having a polarization reflection axis and having a polarization pass axis that is perpendicular to the polarization reflection axis, and a linear polarizer adhesively bonded to the reflective polarizer and wherein the first and second lens elements, the quarter wave plate, and the reflective polarizer are adhesively bonded together to form a solid lens assembly.

2. The head-mounted device defined in claim 1, wherein the second and third surfaces are mating cylindrical surfaces.

3. The head-mounted device defined in claim 1, wherein the reflective polarizer is concave.

4. The head-mounted device defined in claim 1, wherein the first and second lens elements are plastic.

5. The head-mounted device defined in claim 1, wherein a first layer of adhesive attaches the quarter wave plate to the second surface and a second layer of adhesive attaches the quarter wave plate to the third surface.

6. The head-mounted device defined in claim 5, wherein the first layer of adhesive comprises a first layer of optically clear adhesive and the second layer of adhesive comprises a second layer of optically clear adhesive.

7. A head-mounted device configured to present images to a user, comprising:

a support structure configured to be worn on a head of the user;

a display system supported by the support structure that produces circularly polarized light for the images; and

a catadioptric optical system supported by the support structure that focuses the light as the light passes to the user from the display system, wherein the catadioptric optical system includes a first lens element having a first surface that is convex and having an opposing second surface, a partially reflecting mirror on the first surface, a quarter wave plate at the second surface, a second lens element having a third surface at the quarter wave plate and an opposing fourth surface that is concave, and a reflective polarizer at the fourth surface having a polarization reflection axis and having a polarization pass axis that is perpendicular to the polarization reflection axis, wherein the first and second lens elements, the quarter wave plate, and the reflective polarizer are adhesively bonded together to form a solid lens assembly, wherein the catadioptric optical system further comprises a linear polarizer, wherein the second lens element is interposed between the linear polarizer and the quarter wave plate, and wherein the polarization pass axis of the linear polarizer is parallel to the polarization pass axis of the reflective polarizer.

8. A head-mounted device configured to present images to a user, comprising:

a support structure configured to be worn on a head of the user;

a display system supported by the support structure that produces circularly polarized light for the images; and

a catadioptric optical system supported by the support structure that focuses the light as the light passes to the user from the display system, wherein the catadioptric optical system includes a first lens element having a first surface that is convex and having an opposing second surface, a partially reflecting mirror on the first surface, a quarter wave plate at the second surface, a second lens element having a third surface at the quarter wave plate and an opposing fourth surface that is concave, and a reflective polarizer at the fourth surface having a polarization reflection axis and having a polarization pass axis that is perpendicular to the polarization reflection axis, wherein the first and second lens elements, the quarter wave plate, and the reflective polarizer are adhesively bonded together to form a solid lens assembly, wherein the second and third surfaces are mating cylindrical surfaces, and wherein the quarter wave plate is bent along only one axis by a cylindrical surface when adhesively bonded into the solid lens assembly.

9. The head-mounted device defined in claim 8, wherein the quarter wave plate is adhesively bonded to both the second and third surfaces.

10. A head-mounted device configured to present images to a user, comprising:

a support structure configured to be worn on a head of the user;

a display system supported by the support structure that produces circularly polarized light for the images; and

a solid catadioptric optical lens assembly supported by the support structure that focuses the light as the light passes to the user from the display system, wherein the catadioptric optical lens assembly includes a first lens element having a first surface that is aspherically convex and having an opposing second surface that is cylindrically concave, a partially reflecting mirror on the first surface, a quarter wave plate with cylindrical surfaces at the second surface, a second lens element having a third surface at the quarter wave plate that is cylindrically convex and an opposing fourth surface that is aspherically concave, a reflective polarizer at the fourth surface with aspherical surfaces having a reflection axis and having a pass axis that is perpendicular to the reflection axis and wherein the lens elements, the quarter wave plate and the reflective polarizer are bonded together with adhesive.

11. The head-mounted device defined in claim 10, wherein the first and second lens elements are plastic.

12. The head-mounted device defined in claim 11, wherein the second lens element has a uniform thickness across the second lens element.

13. The head-mounted device defined in claim 10, wherein the cylindrical surfaces of the quarter wave plate bend about a single axis and wherein the quarter wave plate does not have compound curvature.

14. The head-mounted device defined in claim 10, wherein the adhesive is an optically clear adhesive.

15. The head-mounted device defined in claim 10, wherein the reflective polarizer is thermoformed to the aspherical shape of the fourth surface.

16. A head-mounted display configured to display images viewable by a user, comprising:

an array of pixels configured to produce the images;

a linear polarizer through which light associated with the images passes;

a first planar quarter wave plate that receives the light from the linear polarizer;

a first lens element having a first surface that is convex and having an opposing second surface;

a partially reflecting mirror on the first surface;

a second quarter wave plate at the second surface;

a second lens element having a third surface at the second quarter wave plate and an opposing fourth surface that is concave; and

a reflective polarizer at the fourth surface having a polarization reflection axis and having a polarization pass axis that is perpendicular to the polarization reflection axis.

17. The head-mounted display defined in claim 16, further comprising:

a first layer of optically clear adhesive between the second quarter wave plate and the second surface.

18. The head-mounted display defined in claim 17, further comprising:

a second layer of optically clear adhesive between the second quarter wave plate and the third surface.

19. The head-mounted device defined in claim 16, wherein the second and third surfaces are mating cylindrical surfaces.