Autonomous vacuum cleaner

• US 10,595,694 B2
• Filed: 09/15/2017
• Issued: 03/24/2020
• Est. Priority Date: 09/16/2016
• Status: Active Grant

• Current Assignee: Bissell Inc.
• Original Assignee: Bissell Homecare, Inc. (Bissell Inc.)
• Inventors: Scholten, Jeffrey A., Mohan, Jake Andrew, Brouwers, Andrew James, Buehler, Eric Daniel, Minnema, Jr., James Joseph, Smith, Derek Everett, VanKampen, David
• Primary Examiner(s): Nguyen, Dung Van
• Application Number:
  US15/705,781
• Publication Number:
  US 20180078106A1
• Time in Patent Office: 921 Days
• CPC Class Codes: A47L 2201/022 Recharging of batteries
• CPC Class Codes: A47L 2201/04 Automatic control of the travelling movement; Automatic obstacle detection
• CPC Class Codes: A47L 9/009 Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
• CPC Class Codes: A47L 9/0411 driven by electric motor
• CPC Class Codes: A47L 9/0477 Rolls
• CPC Class Codes: A47L 9/1683 Dust collecting chambers; Dust collecting receptacles
• CPC Class Codes: A47L 9/2805 Parameters or conditions being sensed
• CPC Class Codes: A47L 9/2852 Elements for displacement of the vacuum cleaner or the accessories therefor, e.g. wheels, casters or nozzles
• CPC Class Codes: G01S 17/08 for measuring distance only indirect measurement G01S17/46; active triangulation systems G01S17/48
• CPC Class Codes: G01S 17/87 Combinations of systems using electromagnetic waves other than radio waves
• CPC Class Codes: G01S 17/931 of land vehicles
• CPC Class Codes: G05D 1/0242 using non-visible light signals, e.g. IR or UV signals
• CPC Class Codes: G05D 2201/0203 Cleaning or polishing vehicle

Abstract

An autonomous vacuum cleaner includes an autonomously moveable housing carrying a vacuum collection system for generating a working air flow for removing dirt from the surface to be cleaned and storing the dirt in a collection space. Distance sensors for position sensing are mounted to the housing, behind a sensor cover. The distance sensors can be staggered and/or positioned above a brush chamber for a brushroll.

Claims

1. An autonomous vacuum cleaner comprising:

an autonomously moveable housing having a front, a rear, a first side, and a second side;

a vacuum collection system carried by the autonomously moveable housing and comprising;

a working air path through the autonomously moveable housing having an air inlet and an air outlet;

a suction nozzle defining the air inlet; and

a suction source in fluid communication with the suction nozzle;

a brush chamber at the front of the autonomously moveable housing;

a brushroll mounted in the brush chamber;

a plurality of distance sensors carried by the autonomously moveable housing above the brush chamber; and

a sensor cover covering the plurality of distance sensors, wherein the sensor cover is set back relative to the front of the autonomously moveable housing.

2. The autonomous vacuum cleaner of claim 1, wherein the sensor cover comprises at least a first wall section and a second wall section that is non-planar to the first wall section, wherein at least one of the plurality of distance sensors is provided behind the first wall section and at least another one of the plurality of distance sensors is provided behind the second wall section.

3. The autonomous vacuum cleaner of claim 1, wherein the sensor cover comprises indentations define recesses that expose a larger portion of the brush chamber.

4. The autonomous vacuum cleaner of claim 1, wherein the sensor cover comprises an undulating, approximately vertical wall.

5. The autonomous vacuum cleaner of claim 4, wherein the undulating, approximately vertical wall spans the approximate width of the autonomously moveable housing.

6. The autonomous vacuum cleaner of claim 4, wherein the sensor cover is staggered between multiple forward and rearward wall sections, and the plurality of distance sensors are provided behind one of the multiple forward wall sections.

7. The autonomous vacuum cleaner of claim 6, wherein the multiple forward wall sections of the sensor cover are located above the brushroll and substantially aligned with a vertical plane passing through a rotational axis of the brushroll.

8. The autonomous vacuum cleaner of claim 1, wherein the sensor cover comprises:

a plurality of openings, each of the plurality of openings associated with one of the plurality of distance sensors; and

a plurality of lens inserts, each of the plurality of lens inserts received by one of the plurality of openings to cover the associated one of the plurality of distance sensors.

9. The autonomous vacuum cleaner of claim 8, wherein the sensor cover comprises an undulating, approximately vertical wall, and the plurality of openings are spaced along the undulating vertical wall and staggered relative to the front of the autonomously moveable housing.

10. The autonomous vacuum cleaner of claim 1, wherein at least a portion of the sensor cover comprises a transparent or translucent material configured to filter out daylight.

11. The autonomous vacuum cleaner of claim 1, wherein the plurality of distance sensors are staggered relative to the front of the autonomously moveable housing.

12. The autonomous vacuum cleaner of claim 1, wherein at least one of the plurality of distance sensors is angled to sense forward and side obstacles.

13. The autonomous vacuum cleaner of claim 1, wherein at least one of the plurality of distance sensors is oriented at a different angle than at least one other of the plurality of distance sensors.

14. The autonomous vacuum cleaner of claim 1, wherein at least one of the plurality of distance sensors is closer to the first side of autonomously moveable housing than a center of the front of the autonomously moveable housing and at least one other of the plurality of distance sensors is closer to the second side of autonomously moveable housing than the center of the front of the autonomously moveable housing.

15. The autonomous vacuum cleaner of claim 14, wherein the at least one of the plurality of distance sensors closer to the first side of autonomously moveable housing has an overlapping field of view with the at least one other of the plurality of distance sensors closer to the second side of autonomously moveable housing.

16. The autonomous vacuum cleaner of claim 1, wherein the plurality of distance sensors includes at least one leading sensor and at least one trailing sensor farther from the front of the autonomously moveable housing than the at least one leading sensor.

17. The autonomous vacuum cleaner of claim 1, wherein the plurality of distance sensors have overlapping fields of view.

18. The autonomous vacuum cleaner of claim 17, wherein the overlapping fields of view are densest at the front of the autonomously moveable housing.

19. The autonomous vacuum cleaner of claim 1, wherein the brush chamber comprises a brushroll window through which the brushroll may be viewed, wherein the plurality of distance sensors and the sensor cover are above brushroll window.

20. The autonomous vacuum cleaner of claim 1, wherein the autonomously moveable housing has a D-shape when viewed from above, with the front of the autonomously moveable housing being defined by a straight front edge and the autonomously moveable housing rear being defined by a rounded rear edge, wherein the brushroll is mounted behind the straight front edge.