Surgical instrument comprising a removable battery

• US 10,595,835 B2
• Filed: 11/24/2014
• Issued: 03/24/2020
• Est. Priority Date: 09/17/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Kerr, Wendy A., Schwemberger, Richard F., Leimbach, Richard L., Swensgard, Brett E., Shelton, IV, Frederick E., Abbott, Daniel J., Smith, Bret W., Yates, David C., Boudreaux, Chad P.
• Primary Examiner(s): Farah, Ahmed M
• Application Number:
  US14/551,403
• Publication Number:
  US 20150080868A1
• Time in Patent Office: 1,947 Days
• Field of Search: 606 1, 606205-208, 2271571, 2271752, 2271761, 2271781, 2271791
• CPC Class Codes: A61B 17/00 Surgical instruments, devices or methods, e.g. tourniquets A61B18/00 takes precedence; contraceptive devices, pessaries, or applicators therefor A61F6/00; eye surgery A61F9/007; ear surgery A61F11/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/2833 Locking means
• CPC Class Codes: A61B 17/320092 with additional movable means for clamping or cutting tissue, e.g. with a pivoting jaw
• CPC Class Codes: A61B 18/085 Forceps, scissors
• CPC Class Codes: A61B 18/10 Power sources therefor
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 18/20 using laser
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 with sealing or cauterizing means
• CPC Class Codes: A61B 2017/320097 with stapling means
• CPC Class Codes: A61B 2018/00196 reciprocating lengthwise
• CPC Class Codes: A61B 2018/00297 Means for providing haptic feedback
• CPC Class Codes: A61B 2018/00589 : Coagulation
• CPC Class Codes: A61B 2018/00601 : Cutting
• CPC Class Codes: A61B 2018/00702 : Power or energy
• CPC Class Codes: A61B 2018/00755 : Resistance or impedance
• CPC Class Codes: A61B 2018/1412 : Blade
• CPC Class Codes: H01M 50/247 : specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H02J 2310/23 : The load being a medical device, a medical implant, or a life supporting device
• CPC Class Codes: H02J 7/0042 : characterised by the mechanical construction
• CPC Class Codes: Y02E 60/10 : Energy storage using batteries

Abstract

A surgical stapling instrument can comprise a handle comprising a housing comprising a battery dock cavity, a proximal end, a distal end, a pistol grip comprising a proximal side and a distal side, and an electric motor positioned in the housing. The instrument further comprises a shaft extending distally from the distal end of the handle, and a staple cartridge extending distally from the shaft, wherein the staple cartridge comprises a plurality of staples removably stored therein. The instrument further comprises a battery extending proximally with respect to the proximal side of the pistol grip when the battery is removably seated in the battery dock cavity, wherein the battery comprises a counterbalance to the shaft and the staple cartridge about the pistol grip, and wherein the battery is configured to supply electrical power to the electric motor.

Claims

1. A surgical stapling instrument, comprising:

a handle, comprising;

a housing comprising a battery dock cavity;

a proximal end;

a distal end;

a pistol grip comprising a proximal side and a distal side; and

an electric motor positioned in said housing;

a shaft extending distally from said distal end of said handle;

a staple cartridge extending distally from said shaft, wherein said staple cartridge comprises a plurality of staples removably stored therein;

a firing drive configured to eject said staples from said staple cartridge, wherein said firing drive is operated by said electric motor; and

a battery extending proximally with respect to said proximal side of said pistol grip when said battery is removably seated in said battery dock cavity, wherein said battery comprises a counterbalance to said shaft and said staple cartridge about said pistol grip, wherein said battery is configured to supply electrical power to said electric motor, and wherein said battery is positioned proximally with respect to said distal side of said pistol grip.

2. The surgical stapling instrument of claim 1, wherein said handle further comprises a rotatable firing actuator, wherein the actuation of said firing actuator operates said electric motor.

3. The surgical stapling instrument of claim 2, further comprising a closable end effector, wherein said staple cartridge is part of said closable end effector, wherein said handle further comprises a rotatable closing actuator, and wherein the actuation of said closing actuator closes said end effector.

4. The surgical stapling instrument of claim 3, wherein said firing drive comprises a rack and pinion gear.

5. The surgical stapling instrument of claim 1, further comprising a lever configured for engaging said firing drive when said battery of the surgical stapling instrument falls below sufficient operational levels.

6. The surgical stapling instrument of claim 1, further comprising a rotatable lever for engaging said firing drive, wherein said rotatable lever is positioned under an openable door in said handle.

7. The surgical stapling instrument of claim 1, further comprising a rotatable lever configured to operably decouple a component from said firing drive.

8. The surgical stapling instrument of claim 1, wherein said battery dock cavity further comprises a protruding portion configured to interact with said battery upon attaching said battery to the surgical stapling instrument.

9. The surgical stapling instrument of claim 1, wherein said battery comprises a lithium ion battery.

10. The surgical stapling instrument of claim 1, wherein said battery further comprises a drain.

11. The surgical stapling instrument of claim 1, wherein said battery further comprises a casing defining an interior cavity, and wherein said casing comprises mechanical latches.

12. A surgical stapling instrument, comprising:

a handle, comprising;

a housing comprising a battery dock cavity;

a proximal end;

a distal end;

a pistol grip comprising a proximal side and a distal side; and

an electric motor positioned in said housing;

a shaft extending distally from said distal end of said handle;

a staple cartridge extending distally from said shaft, wherein said staple cartridge comprises a plurality of staples removably stored therein;

a firing drive configured to eject said staples from said staple cartridge, wherein said firing drive is operated by said electric motor; and

a battery extending proximally with respect to said proximal side of said pistol grip when said battery is removably seated in said battery dock cavity, wherein said battery comprises a counterbalance to said shaft and said staple cartridge about said pistol grip, wherein said battery is configured to supply electrical power to said electric motor, wherein said battery dock cavity comprises a battery insertion opening, and wherein said battery insertion opening faces proximally, and wherein said battery is pushed distally to seat said battery in said battery dock cavity.

13. The surgical stapling instrument of claim 12, wherein said firing drive comprises a rack and pinion gear.

14. The surgical stapling instrument of claim 12, further comprising a rotatable lever for engaging said firing drive when said battery of the surgical stapling instrument falls below sufficient operational levels.

15. The surgical stapling instrument of claim 12, further comprising a rotatable lever for engaging said firing drive, wherein said rotatable lever is positioned under an openable door in said handle.

16. The surgical stapling instrument of claim 12, further comprising a rotatable lever configured to operably decouple a component from said firing drive.

17. The surgical stapling instrument of claim 12, wherein said handle further comprises a rotatable firing actuator, wherein the actuation of said firing actuator operates said electric motor.

18. The surgical stapling instrument of claim 12, further comprising a closable end effector, wherein said staple cartridge is part of said closable end effector, wherein said handle further comprises a rotatable closing actuator, and wherein the actuation of said closing actuator closes said end effector.

19. The surgical stapling instrument of claim 12, wherein said battery dock cavity further comprises a protruding portion configured to interact with said battery upon attaching said battery to the surgical stapling instrument.

20. The surgical stapling instrument of claim 12, wherein said battery further comprises a drain.

21. The surgical stapling instrument of claim 12, wherein said battery further comprises a casing defining an interior cavity, and wherein said casing comprises mechanical latches.