Opposed piston engine with parallel combustion chambers

• US 10,598,089 B1
• Filed: 03/04/2019
• Issued: 03/24/2020
• Est. Priority Date: 11/07/2018
• Status: Active Grant

• Current Assignee: HTS, LLC (Cards Neo LLC)
• Original Assignee: HTS, LLC (Cards Neo LLC)
• Inventors: Hilgert, Carlos Marcelo, Schneider, Gustavo Ludwig
• Primary Examiner(s): Nguyen, Hung Q
• Application Number:
  US16/291,631
• Time in Patent Office: 386 Days
• CPC Class Codes: F01B 3/0005 having two or more sets of cylinders or pistons
• CPC Class Codes: F01B 3/002 Cylinders
• CPC Class Codes: F01B 3/0023 Actuating or actuated elements
• CPC Class Codes: F01B 3/0029 Casings, housings
• CPC Class Codes: F01B 3/007 Swash plate
• CPC Class Codes: F01B 3/0085 Pistons
• CPC Class Codes: F01B 3/04 the piston motion being transmitted by curved surfaces
• CPC Class Codes: F01B 3/045 by two or more curved surfaces, e.g. for two or more pistons in one cylinder
• CPC Class Codes: F02B 2075/1808 two
• CPC Class Codes: F02B 75/26 Engines with cylinder axes coaxial with, or parallel or inclined to, main-shaft axis; Engines with cylinder axes arranged substantially tangentially to a circle centred on main-shaft axis
• CPC Class Codes: F02B 75/28 Engines with two or more pistons reciprocating within same cylinder or within essentially coaxial cylinders arranged oppositely relative to main shaft F02B75/24
• CPC Class Codes: F02B 75/282 the pistons having equal strokes
• CPC Class Codes: F02B 75/32 Engines characterised by connections between pistons and main shafts and not specific to preceding main groups
• CPC Class Codes: F02F 7/0009 Crankcases of opposed piston engines

Abstract

An opposed piston engine has a driveshaft with a first combustion cylinder parallel with a driveshaft and disposed about the driveshaft at a first radius and a second combustion cylinder parallel with the driveshaft and disposed about the driveshaft at a second radius greater than the first radius. A first pair of curvilinear shaped cams are associated with the first combustion cylinder and disposed on the driveshaft and a second pair of curvilinear shaped cams are associated with the second combustion cylinder and disposed on the driveshaft outwardly of the first pair of cams.

Claims

1. An internal combustion engine comprising:

a driveshaft having a first end and a second end and disposed along a driveshaft axis;

a first cam mounted on the driveshaft, the first cam having a circumferential shoulder of a first cam diameter and a first curvilinear shape with a first frequency;

a second cam mounted on the driveshaft spaced apart from the first cam, the second cam having a circumferential shoulder of a second cam diameter and a second curvilinear shape which second curvilinear shape has the same frequency as the first curvilinear shape;

a first combustion cylinder defined along a center cylinder axis, the combustion cylinder having a first end and a second end with an intake port formed in the cylinder between the first and second ends and an exhaust port formed in the cylinder between the intake port and the second end, the center cylinder axis being parallel with but spaced apart from the driveshaft axis a first radius, wherein a combustion chamber is defined within the cylinder between the two cylinder ends;

a second combustion cylinder having a first end and a second end and defined along second center cylinder axis parallel with the first combustion cylinder central axis but radially spaced apart from the driveshaft axis a second radius larger than the first radius; and

at least one fuel injector disposed adjacent the center of each combustion cylinder and in communication with the respective combustion chamber.

2. The internal combustion engine of claim 1, further comprising

a first piston assembly disposed in the first cylinder end of the first combustion cylinder and an opposing second piston assembly disposed in the second cylinder end of the first combustion cylinder, the first piston assembly engaging the curvilinear shaped shoulder of the first cam and the second piston assembly engaging the curvilinear shaped shoulder of the second cam, each piston assembly movable between an inner dead center position in which the piston assembly is extended in the combustion chamber away from its corresponding cam and an outer dead center position in which the piston assembly is retracted in the combustion chamber away from the inner dead center position.

3. The internal combustion engine of claim 2, further comprising

a third piston assembly disposed in the first cylinder end of the second combustion cylinder and an opposing fourth piston assembly disposed in the second cylinder end of the second combustion cylinder, each of the third and fourth piston assemblies movable between an inner dead center position in which the piston assembly is extended in the second combustion chamber and an outer dead center position in which the third and fourth piston assemblies are retracted in the second combustion chamber away from the inner dead center position, the third and fourth piston assemblies axially aligned with one another and parallel with the first and second piston assemblies.

4. The internal combustion engine of claim 3, further comprising a third cam mounted on the driveshaft between the first cam and the first driveshaft end, the third cam having a circumferential shoulder of a third cam diameter and a third curvilinear shape with a third frequency, the third cam diameter being larger than the first cam diameter;

a fourth cam mounted on the driveshaft between the second cam and the second end of the driveshaft, the fourth cam having a circumferential shoulder of a fourth cam diameter and a fourth curvilinear shape which fourth curvilinear shape has the same frequency as the third curvilinear shape,

wherein each piston assembly comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm, wherein the cam follower assembly includes an elongated body having a first end and a second end, wherein the elongated body is generally cylindrically shaped at each end, the elongated body having an axially extending first slot formed in the body adjacent the first end and an axially extending second slot formed in the body adjacent the second;

a first roller mounted to the body in first slot; and

a second roller mounted to the body in second slot, the cam follower engaging a cam so that the curvilinear shaped shoulder of the cam extends between the rollers, wherein the cam follower of the first piston assembly engages the first cam shoulder, the cam follower of the second piston assembly engages the second cam shoulder, the cam follower of the third piston assembly engages the third cam shoulder and the cam follower of the fourth piston assembly engages the fourth cam shoulder.

5. The internal combustion engine of claim 3, wherein each piston assembly further comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm, wherein the piston arms of each of the third and fourth piston assemblies is longer than the piston arms of each of the first and second piston assemblies.

6. The internal combustion engine of claim 1, wherein the first combustion cylinder and the second combustion cylinder comprise a combustion cylinder set, the internal combustion engine further comprising at least three combustion cylinder sets spaced about the driveshaft axis.

7. The internal combustion engine of claim 1, further comprising

a third cam mounted on the driveshaft between the first cam and the first driveshaft end, the third cam having a circumferential shoulder of a third cam diameter and a third curvilinear shape with a third frequency, the third cam diameter being larger than the first cam diameter;

and

a fourth cam mounted on the driveshaft between the second cam and the second end of the driveshaft, the fourth cam having a circumferential shoulder of a fourth cam diameter and a fourth curvilinear shape which fourth curvilinear shape that has the same frequency as the third curvilinear shape.

8. The internal combustion engine of claim 1, wherein each combustion cylinder further comprises a cylinder wall having a circumference with a combustion port formed in the cylinder wall between the intake and exhaust ports, the intake port having an outer port edge closest to the first end and an inner port edge closest to the second end, the exhaust port having an outer port edge closest to the second end and an inner port edge closest to the first end, with inner dead center of the combustion cylinder defined approximately equidistance between the outer edge of the intake port and the outer edge of the exhaust port, wherein the edge of at least one port of the first combustion cylinder aligns with the edge of at least one port of the second combustion cylinder.

9. An internal combustion engine comprising:

a driveshaft having a first end and a second end and disposed along a driveshaft axis;

a first cam mounted on the driveshaft, the first cam having a circumferential shoulder of a first cam diameter and a first curvilinear shape with a first frequency;

a second cam mounted on the driveshaft spaced apart from the first cam, the second cam having a circumferential shoulder of a second cam diameter and a second curvilinear shape which second curvilinear shape has the same frequency as the first curvilinear shape;

a first piston assembly disposed along a first piston axis and an opposing second piston assembly disposed along the first piston axis, the first piston assembly engaging the curvilinear shaped shoulder of the first cam and the second piston assembly engaging the curvilinear shaped shoulder of the second cam, the first piston axis being parallel with but spaced apart from the driveshaft axis; and

a third piston assembly disposed along a second piston axis, and an opposing fourth piston assembly disposed along the second piston axis, the first piston axis being parallel with but spaced apart radially outward from the first piston axis.

10. The internal combustion engine of claim 9, further comprising a first combustion cylinder defined along the first piston axis, the combustion cylinder having a first end and a second end with an intake port formed in the cylinder between the first and second ends and an exhaust port formed in the cylinder between the intake port and the second end, wherein a combustion chamber is defined within the cylinder between the two cylinder ends;

a second combustion cylinder defined along the second piston axis and having a first end and a second end with an intake port formed in the cylinder between the first and second ends and an exhaust port formed in the cylinder between the intake port and the second end, wherein a combustion chamber is defined within the cylinder between the two cylinder ends; and

at least one fuel injector disposed adjacent the center of each combustion cylinder and in communication with the respective combustion chamber.

11. The internal combustion engine of claim 9, further comprising

a third cam mounted on the driveshaft between the first cam and the first driveshaft end, the third cam having a circumferential shoulder of a third cam diameter and a third curvilinear shape with a third frequency, the third cam diameter being larger than the first cam diameter;

and

a fourth cam mounted on the driveshaft between the second cam and the second end of the driveshaft, the fourth cam having a circumferential shoulder of a fourth cam diameter and a fourth curvilinear shape which fourth curvilinear shape has the same frequency as the third curvilinear shape.

12. The internal combustion engine of claim 11, wherein each piston assembly comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm, wherein the piston arms of each of the third and fourth piston assemblies is longer than the piston arms of each of the first and second piston assemblies.

13. The internal combustion engine of claim 11, wherein each piston assembly comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm, and wherein each cam follower assembly includes an elongated body having a first end and a second end, wherein the elongated body is generally cylindrically shaped at each end, the elongated body having an axially extending first slot formed in the body adjacent the first end and an axially extending second slot formed in the body adjacent the second;

a first roller mounted to the body in first slot; and

a second roller mounted to the body in second slot, the cam follower engaging a cam so that the curvilinear shaped shoulder of the cam extends between the rollers, wherein the cam follower of the first piston assembly engages the first cam shoulder;

the cam follower of the second piston assembly engages the second cam shoulder, the cam follower of the third piston assembly engages the third cam shoulder and the cam follower of the fourth piston assembly engages the fourth cam shoulder.

14. The internal combustion engine of claim 10, wherein each combustion cylinder further comprises a cylinder wall having a circumference with a combustion port formed in the cylinder wall between the intake and exhaust ports, the intake port having an outer port edge closest to the first end and an inner port edge closest to the second end, the exhaust port having an outer port edge closest to the second end and an inner port edge closes to the first end, with inner dead center of the combustion cylinder defined approximately equidistance between the outer edge of the intake port and the outer edge of the exhaust port, wherein the edge of at least one port of the first combustion cylinder aligns with the edge of at least one port of the second combustion cylinder.

15. An internal combustion engine comprising:

a driveshaft having a first end and a second end and disposed along a driveshaft axis;

a first cam mounted on the driveshaft, the first cam having a circumferential shoulder of a first cam diameter and a first curvilinear shape with a first frequency;

a second cam mounted on the driveshaft spaced apart from the first cam, the second cam having a circumferential shoulder of a second cam diameter and a second curvilinear shape which second curvilinear shape has the same frequency as the first curvilinear shape;

a third cam mounted on the driveshaft between the first cam and the first driveshaft end, the third cam having a circumferential shoulder of a third cam diameter and a third curvilinear shape with a third frequency, the third cam diameter being larger than the first cam diameter;

a fourth cam mounted on the driveshaft between the second cam and the second end of the driveshaft, the fourth cam having a circumferential shoulder of a fourth cam diameter and a fourth curvilinear shape which fourth curvilinear shape that has the same frequency as the third curvilinear shape;

a first combustion cylinder defined along a center cylinder axis, the combustion cylinder having a first end and a second end with an intake port formed in the cylinder between the first and second ends and an exhaust port formed in the cylinder between the intake port and the second end;

the center cylinder axis being parallel with but spaced apart from the driveshaft axis, wherein a combustion chamber is defined within the cylinder between the two cylinder ends;

a second combustion cylinder having a first end and a second end and defined along second center cylinder axis, with an intake port formed in the cylinder between the first and second ends and an exhaust port formed in the cylinder between the intake port and the second end, the second cylinder axis parallel with the first combustion cylinder central axis but radially spaced outward from the first combustion cylinder central axis;

a first piston assembly disposed in the first cylinder end of the first combustion cylinder and an opposing second piston assembly disposed in the second cylinder end of the first combustion cylinder, the first piston assembly engaging the curvilinear shaped shoulder of the first cam and the second piston assembly engaging the curvilinear shaped shoulder of the second cam, each piston assembly movable between an inner dead center position in which the piston assembly is extended in the combustion chamber away from its corresponding cam and an outer dead center position in which the piston assembly is retracted in the combustion chamber away from the inner dead center position; and

a third piston assembly disposed in the first cylinder end of the second combustion cylinder and an opposing fourth piston assembly disposed in the second cylinder end of the second combustion cylinder, each of the third and fourth piston assemblies movable between an inner dead center position in which the piston assembly is extended in the second combustion chamber and an outer dead center position in which the third and fourth piston assemblies are retracted in the second combustion chamber away from the inner dead center position, the third and fourth piston assemblies axially aligned with one another and parallel with the first and second piston assemblies.

16. The internal combustion engine of claim 15, wherein each piston assembly further comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm, wherein the piston arms of each of the third and fourth piston assemblies is longer than the piston arms of each of the first and second piston assemblies.

17. The internal combustion engine of claim 15, wherein each combustion cylinder further comprises a cylinder wall having a circumference with a combustion port formed in the cylinder wall between the intake and exhaust ports;

the intake port having an outer port edge closest to the first end and an inner port edge closest to the second end, the exhaust port having an outer port edge closest to the second end and an inner port edge closest to the first end;

with inner dead center of the combustion cylinder defined approximately equidistance between the outer edge of the intake port and the outer edge of the exhaust port, wherein the edge of at least one port of the first combustion cylinder aligns with the edge of at least one port of the second combustion cylinder.

18. The internal combustion engine of claim 15, further comprising an annular manifold extending at least partially around the driveshaft and fluidically connecting ports of the first combustion cylinder with ports of the second combustion cylinder, wherein the first combustion cylinder is spaced apart from the driveshaft axis at a first radius and the second combustion cylinder is spaced apart from the driveshaft axis at a second radius greater than the first radius, the annular manifold disposed about a radius greater than the first radius.

19. An internal combustion engine comprising:

a driveshaft having a first end and a second end and disposed along a driveshaft axis;

a first cam mounted on the driveshaft, the first cam having a circumferential shoulder of a first cam diameter and a first curvilinear shape with a first frequency;

a second cam mounted on the driveshaft, the second cam having a circumferential shoulder of a second cam diameter and a second curvilinear shape with a second frequency, the second cam diameter being larger than the first cam diameter;

a first combustion cylinder defined along a center cylinder axis, the combustion cylinder having a first end and a second end with an intake port and an exhaust port, the center cylinder axis being parallel with but spaced apart from the driveshaft axis a first radius, wherein a combustion chamber is defined within the cylinder between the two cylinder ends;

a second combustion cylinder having a first end and a second end and defined along second center cylinder axis, with an intake port and an exhaust port, the second cylinder axis parallel with the first combustion cylinder central axis but spaced apart from the driveshaft axis a second radius larger than the first radius;

a first piston assembly disposed in the first cylinder end of the first combustion cylinder, the first piston assembly engaging the curvilinear shaped shoulder of the first cam, the piston assembly movable between an inner dead center position in which the piston assembly is extended in the combustion chamber away from its corresponding cam and an outer dead center position in which the piston assembly is retracted in the combustion chamber away from the inner dead center position; and

a second piston assembly disposed in the first cylinder end of the second combustion cylinder, the second piston assembly movable between an inner dead center position in which the piston assembly is extended in the second combustion chamber and an outer dead center position in which the third piston assembly is retracted in the second combustion chamber away from the inner dead center position, the second piston assembly parallel with the first piston assembly.

20. The internal combustion engine of claim 19, wherein each piston assembly comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm.

21. The internal combustion engine of claim 20, wherein the piston arm of the second piston assembly is longer than the piston arm of the first piston assembly.

22. The internal combustion engine of claim 19, wherein each piston assembly comprises a piston arm having a first end and a second end, with a piston attached to the first end of the piston arm and a cam follower assembly attached to the second end of the piston arm, and wherein each cam follower assembly includes an elongated body having a first end and a second end, wherein the elongated body is generally cylindrically shaped at each end, the elongated body having an axially extending first slot formed in the body adjacent the first end and an axially extending second slot formed in the body adjacent the second;

a first roller mounted to the body in first slot; and

a second roller mounted to the body in second slot, the cam follower engaging a cam so that the curvilinear shaped shoulder of the cam extends between the rollers, wherein the cam follower of the first piston assembly engages the first cam shoulder, the cam follower of the second piston assembly engages the second cam shoulder.

23. The internal combustion engine of claim 19, wherein each combustion cylinder further comprises a cylinder wall having a circumference with the combustion port formed in the cylinder wall between the first and second cylinder ends, the intake port having an outer port edge closest to the first end and an inner port edge closest to the second end, the exhaust port having an outer port edge closest to the second end and an inner port edge closest to the first end.