Magnetic field sensors having virtual signals

• US 10,598,739 B2
• Filed: 03/01/2019
• Issued: 03/24/2020
• Est. Priority Date: 06/18/2018
• Status: Active Grant

• Current Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Original Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Inventors: Shoemaker, Eric G., Richards, Zachary, Foletto, Andrea
• Primary Examiner(s): Astacio-Oquendo, Giovanni
• Application Number:
  US16/290,017
• Publication Number:
  US 20190383886A1
• Time in Patent Office: 389 Days
• Field of Search: 324 97, 32475023, 32475027, 32475421-75431
• CPC Class Codes: G01R 33/0029 Treating the measured signals, e.g. removing offset or noise
• CPC Class Codes: G01R 33/0047 Housings or packaging of magnetic sensors packaging of semiconductor devices H01L23/00; Holders
• CPC Class Codes: G01R 33/0094 Sensor arrays
• CPC Class Codes: G01R 33/07 Hall effect devices
• CPC Class Codes: G01R 33/072 Constructional adaptation of the sensor to specific applications
• CPC Class Codes: G01R 33/091 Constructional adaptation of the sensor to specific applications

Abstract

A magnetic field sensor includes a plurality of magnetic field sensing elements configured to generate at least two measured magnetic field signals indicative of a magnetic field affected by an object and having a first predetermined phase difference with respect to each other and a controller responsive to the at least two measured magnetic field signals. The controller is configured to generate at least one virtual magnetic field signal having a second predetermined phase difference with respect to at least one of the measured magnetic field signals. In embodiments, the virtual magnetic field signal has the second predetermined phase difference with respect to each of the at least two measured magnetic field signals.

Claims

1. A magnetic field sensor, comprising:

a plurality of magnetic field sensing elements configured to generate at least two measured magnetic field signals indicative of a magnetic field affected by an object and having a phase difference with respect to each other; and

a controller responsive to the at least two measured magnetic field signals and configured to generate at least a first virtual quadrature magnetic field signal and at least a second virtual quadrature magnetic field signal having a predetermined phase difference with respect to the first virtual quadrature magnetic field signal.

2. The magnetic field sensor of claim 1, wherein the predetermined phase difference is 90-degrees.

3. The magnetic field sensor of claim 1, wherein the first virtual quadrature magnetic field signal is generated by averaging the at least two measured magnetic field signals.

4. The magnetic field sensor of claim 1, wherein the second virtual quadrature magnetic field signal is generated by determining a difference between the at least two measured magnetic field signals.

5. The magnetic field sensor of claim 1, wherein an amplitude correction factor is applied to the second virtual quadrature signal, the amplitude correction factor being based upon the phase difference between the at least two measured magnetic field signals.

6. The magnetic field sensor of claim 5, wherein the amplitude correction factor is programmed into a memory of the magnetic field sensor based upon an expected value of the phase difference between the at least two measured magnetic field signals as characterized at a time of manufacture.

7. The magnetic field sensor of claim 5, wherein the amplitude correction factor is stored as a look-up table.

8. The magnetic field sensor of claim 5, wherein the controller is further configured to determine the phase difference between the at least two measured magnetic field signals and use the determined phase difference to select the amplitude correction factor.

9. The magnetic field sensor of claim 1, wherein the controller is further configured to process the first virtual quadrature magnetic field signal and the second virtual quadrature magnetic field signal according to a mathematical function that characterizes a relationship between the first and second virtual quadrature magnetic field signals in order to generate at least one virtual magnetic field signal having a second predetermined phase difference with respect to at least one of the first and second virtual quadrature magnetic field signals.

10. The magnetic field sensor of claim 1, wherein the plurality of magnetic field sensing elements comprises one or more Hall effect elements and/or magnetoresistance elements.

11. The magnetic field sensor of claim 1, wherein the plurality of magnetic field sensing elements comprises at least one first element having a first axis of maximum sensitivity in a first plane and at least one second element having a second axis of maximum sensitivity in a second plane orthogonal to the first plane.

12. The magnetic field sensor of claim 1, further comprising a back bias magnet to generate the magnetic field and wherein the object comprises a ferromagnetic object.

13. A method comprising:

generating at least two measured magnetic field signals indicative of a magnetic field affected by an object, wherein the at least two measured magnetic field signals have a phase difference with respect to each other; and

processing the at least two measured magnetic field signals to generate at least a first virtual quadrature magnetic field signal and at least a second virtual quadrature magnetic field signal having a predetermined phase difference with respect to the first virtual quadrature magnetic field signal.

14. The method of claim 13, wherein processing the at least two measured magnetic field signals comprises:

averaging the at least two measured magnetic field signals to generate the first virtual quadrature magnetic field signal.

15. The method of claim 13, wherein processing the at least two measured magnetic field signals comprises:

determining a difference between the at least two measured magnetic field signals to generate the second virtual quadrature magnetic field signal.

16. The method of claim 13, wherein processing the at least two measured magnetic field signals comprises:

applying an amplitude correction factor to the second virtual quadrature signal, the amplitude correction factor being based upon the phase difference between the at least two measured magnetic field signals.

17. The method of claim 13, further comprising processing the first and second virtual quadrature magnetic field signals according to a mathematical function that characterizes a relationship between the first and second virtual quadrature magnetic field signals in order to generate at least one virtual magnetic field signal having a second predetermined phase difference with respect to at least one of the first and second virtual quadrature magnetic field signals.

18. An apparatus comprising:

means for generating at least two measured magnetic field signals indicative of a magnetic field affected by an object, wherein the at least two measured magnetic field signals have a phase difference with respect to each other; and

means for processing the at least two measured magnetic field signals to generate at least a first virtual quadrature magnetic field signal and at least a second virtual quadrature magnetic field signal having a predetermined phase difference with respect to the first virtual quadrature magnetic field signal.

19. The apparatus of claim 18, wherein the processing means comprises:

means for averaging the at least two measured magnetic field signals to generate the first virtual quadrature magnetic field signal.

20. The apparatus of claim 18, wherein the processing means comprises:

means for determining a difference between the at least two measured magnetic field signals to generate the second virtual quadrature magnetic field signal.

21. A magnetic field sensor, comprising:

a plurality of magnetic field sensing elements configured to generate at least two measured magnetic field signals indicative of a magnetic field affected by an object and having a first phase difference with respect to each other; and

a controller responsive to the at least two measured magnetic field signals and configured to generate at least one virtual magnetic field signal having a second predetermined phase difference with respect to at least one of the measured magnetic field signals.

22. The magnetic field sensor of claim 21, wherein the first phase difference is predetermined and is based on a shape of the object and an airgap between the magnetic field sensor and the object.

23. The magnetic field sensor of claim 21, wherein the second predetermined phase difference is 90 degrees.

24. The magnetic field sensor of claim 21, wherein the second predetermined phase difference is one or more of 30-degrees, 60-degrees, 90-degrees, 120-degrees, 150-degrees, 36-degrees, 72-degrees, 108-degrees, 144-degrees, 45-degrees, 90-degrees, and 135-degrees.

25. The magnetic field sensor of claim 21, wherein the controller is configured to generate a plurality of virtual magnetic field signals, each having a phase increment based on a number of intended output commutations, wherein the number of intended output commutations is equal to two times the number of virtual signals plus one.

26. The magnetic field sensor of claim 21, wherein the controller is configured to generate the at least one virtual magnetic field signal according to a mathematical function that characterizes a relationship between the second predetermined phase difference and at least one of the two measured magnetic field signals.

27. The magnetic field sensor of claim 26, wherein the mathematical function is used to generate the at least one virtual magnetic field signal based on a first coefficient corresponding to a first channel, the first coefficient based on the first phase difference and the second phase difference, and a second coefficient corresponding to a second channel, the second coefficient based on the first phase difference and the second predetermined phase difference.

28. The magnetic field sensor of claim 26, wherein the mathematical function is used to generate the at least one virtual magnetic field signal based on a cosine of the second predetermined phase difference and a sine of the second predetermined phase difference.

29. The magnetic field sensor of claim 21, wherein the controller is responsive to the at least two measured magnetic field signals to generate a plurality of virtual magnetic field signals, each having a respective, different predetermined phase difference with respect to each of the at least two measured magnetic field signals.

30. The magnetic field sensor of claim 21, wherein the controller is programmable to select the second predetermined phase difference of the at least one virtual magnetic field signal.

31. The magnetic field sensor of claim 21, wherein the controller is configured to compare each of the at least two measured magnetic field signals to a threshold to generate respective channel output signals and is further configured to compare the at least one virtual magnetic field signal to the threshold to generate a virtual channel output signal.

32. The magnetic field sensor of claim 21, wherein the plurality of magnetic field sensing elements comprises one or more Hall effect elements and/or magnetoresistance elements.

33. The magnetic field sensor of claim 21, wherein the plurality of magnetic field sensing elements comprises at least one first element having an axis of maximum sensitivity in a first plane and at least one second element having an axis of sensitivity in a second plane orthogonal to the first plane.

34. The magnetic field sensor of claim 21, further comprising a back bias magnet to generate the magnetic field and wherein the object comprises a ferromagnetic object.

35. A method comprising:

generating at least two measured magnetic field signals indicative of a magnetic field affected by an object, wherein the at least two measured magnetic field signals have a first phase difference with respect to each other; and

processing the at least two measured magnetic field signals to generate at least one virtual magnetic field signal having a second predetermined phase difference with respect to at least one of the measured magnetic field signals.

36. The method of claim 35, wherein the first phase difference is predetermined.

37. The method of claim 35, wherein the second predetermined phase difference is 90 degrees.

38. The method of claim 35, wherein processing the at least two measured magnetic field signals comprises computing values of the at least one virtual magnetic field signal according to a mathematical function that characterizes a relationship between the second predetermined phase difference and each of the at least two measured magnetic field signals.

39. The method of claim 38, wherein the mathematical function is used to generate the at least one virtual magnetic field signal based on a first coefficient corresponding to a first channel, the first coefficient based on the first phase difference and the second phase difference, and a second coefficient corresponding to a second channel, the second coefficient based on the first phase difference and the second predetermined phase difference.

40. The method of claim 38, wherein computing values of the at least one virtual magnetic field signal according to the mathematical function comprises computing a cosine of the second predetermined phase difference and a sine of the second predetermined phase difference.

41. The method of claim 38, further comprising generating at least two channel output signals by comparing the at least two measured magnetic field signals to a threshold and generating a virtual channel output signal by comparing the at least one virtual magnetic field signal to the threshold.

42. Apparatus comprising:

means for generating at least two measured magnetic field signals indicative of a magnetic field affected by an object and having a first phase difference with respect to each other; and

means for generating at least one virtual magnetic field signal based on the at least two measured magnetic field signals, the at least one virtual magnetic field signal having a second predetermined phase difference with respect to at least one of the measured magnetic field signals.

43. The apparatus of claim 42, wherein the means for generating the at least one virtual magnetic field signal comprises means for computing values of the at least one virtual magnetic field signal according to a mathematical function that characterizes a relationship between the second predetermined phase difference and each of the at least two measured magnetic field signals.

44. The apparatus of claim 43, wherein the mathematical function is used to generate the at least one virtual magnetic field signal based on a first coefficient corresponding to a first channel, the first coefficient based on the first phase difference and the second phase difference, and a second coefficient corresponding to a second channel, the second coefficient based on the first phase difference and the second predetermined phase difference.

45. The apparatus of claim 43, wherein the means for computing values of the at least one virtual magnetic field signal according to the mathematical function comprises computing a cosine of the second predetermined phase difference and a sine of the second predetermined phase difference.