Fleet management system

• US 10,599,160 B2
• Filed: 04/19/2017
• Issued: 03/24/2020
• Est. Priority Date: 12/13/2006
• Status: Active Grant

• Current Assignee: Crown Equipment Corporation
• Original Assignee: Crown Equipment Corporation
• Inventors: Wellman, Timothy A., Winner, Dean E.
• Primary Examiner(s): Masud, Rokib
• Application Number:
  US15/491,010
• Publication Number:
  US 20170248965A1
• Time in Patent Office: 1,070 Days
• Field of Search: 705 714, 705 21
• CPC Class Codes: B60K 2360/55 Remote control arrangements
• CPC Class Codes: B60K 2360/589 Wireless data transfers
• CPC Class Codes: B60K 2360/592 Data transfer involving external databases
• CPC Class Codes: B60K 35/00 Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
• CPC Class Codes: B60K 35/80 Arrangements for controlling instruments
• CPC Class Codes: B60K 35/85 Arrangements for transferring vehicle- or driver-related data
• CPC Class Codes: B60Y 2200/15 Fork lift trucks, Industrial trucks
• CPC Class Codes: B66F 9/07581 Remote controls
• CPC Class Codes: B66F 9/24 Electrical devices or systems
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05D 1/0282 generated in a local control room
• CPC Class Codes: G05D 1/0291 Fleet control monitoring fleets in traffic control systems for road vehicles G08G1/127, G08G1/127
• CPC Class Codes: G05D 1/0297 by controlling means in a control room
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 10/0631 Resource planning, allocation, distributing or scheduling for enterprises or organisations
• CPC Class Codes: G06Q 10/06316 Sequencing of tasks or work
• CPC Class Codes: G06Q 10/0639 Performance analysis of employees; Performance analysis of enterprise or organisation operations
• CPC Class Codes: G06Q 10/06398 Performance of employee with respect to a job function
• CPC Class Codes: G06Q 10/08 Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
• CPC Class Codes: G07C 5/008 communicating information to a remotely located station transmission systems for measured values G08C
• CPC Class Codes: G07C 5/08 : Registering or indicating performance data other than driving, working, idle, or waiting time, with or without registering driving, working, idle or waiting time
• CPC Class Codes: H04W 4/021 : Services related to particular areas, e.g. point of interest [POI] services, venue services or geofences
• CPC Class Codes: H04W 4/029 : Location-based management or tracking services
• CPC Class Codes: H04W 4/185 : by embedding added-value information into content, e.g. geo-tagging
• CPC Class Codes: H04W 4/40 : for vehicles, e.g. vehicle-to-pedestrians [V2P]
• CPC Class Codes: H04W 4/80 : Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication

Abstract

A process of operating a materials handling vehicle based upon tasks comprises receiving an operator login of an operator and wirelessly transmitting an identification of the operator to a remote server based upon the received operator login. Further, an operation on the materials handling vehicle by the operator is monitored to derive operational information communicated across a materials handling vehicle network bus of the materials handling vehicle. The operational information is then wirelessly transmitted to the remote server. An instruction that is derived from blending a task related activity associated with the operator login and the operational information is wirelessly received from the server. A command, based on the received instruction, is communicated across the vehicle network bus to an electronic component on the materials handling vehicle. The electronic component executes an action that affects operation of the materials handing vehicle responsive to the command and the task related activity.

Claims

1. A computer-implemented process of operating a materials handling vehicle based upon tasks, the process comprising:

receiving, by a processor on a materials handling vehicle, an operator login of an operator of the materials handling vehicle;

transmitting, wirelessly to a remote server computer, an identification of the operator based upon the received operator login;

collecting operational information communicated across a materials handling vehicle network bus of the materials handling vehicle, the operational information derived by monitoring an operation performed on the materials handling vehicle by the operator;

transmitting, wirelessly to the remote server computer, the collected operational information;

receiving, wirelessly from the remote server computer, an instruction for the operator about an assigned task associated with the operator login where the instruction is derived at least in part on the operational information wirelessly transmitted to the remote server computer;

communicating, by the processor on the materials handling vehicle, a command to an electronic component on the materials handling vehicle, where the command is communicated across the materials handling vehicle network bus based upon the received instruction; and

executing, by the electronic component of the materials handling vehicle, an action that affects operation of the materials handing vehicle responsive to the command and responsive to the task.

2. The computer-implemented process of claim 1, wherein receiving wirelessly from the remote server computer, an instruction comprises at least one of:

receiving the instruction in the form of a directed picking command that directs the operator where within an environment to carry out a pick operation; and

receiving the instruction in the form of an exception handling command that informs the operator of how to deal with a situation where a stock keeping unit (SKU) is not at an anticipated location.

3. The computer-implemented process of claim 1, wherein receiving wirelessly from the remote server computer, an instruction comprises:

receiving the instruction in the form of a route that is provided to the operator.

4. The computer-implemented process of claim 1 further comprising:

performing a data collection action including at least one of recording and verifying a location of where the operator performs an action associated with the task.

5. The computer-implemented process of claim 1 further comprising:

executing, by the processor on the materials handling vehicle and responsive to the task, an instruction that provides feedback to the operator indicating at least one of;

an indication that proper loads are being handled, and an indication of proper load movements are being performed.

6. The computer-implemented process of claim 1 further comprising:

wirelessly transmitting to the remote server computer, lift operation data collected during operation of the materials handling vehicle, which is indicative of at least one of pallets moved and total lift operations performed;

wherein;

receiving wirelessly from the remote server computer, an instruction that is derived from blending a task with the operational information wirelessly transmitted to the remote server computer comprises receiving an instruction that is derived based upon the lift operation data to modify a workflow.

7. The computer-implemented process of claim 1 further comprising:

wirelessly transmitting to the remote server computer, travel distance operation data collected during operation of the materials handling vehicle;

wherein;

receiving wirelessly from the remote server computer, an instruction that is derived from blending a task with the operational information wirelessly transmitted to the remote server computer comprises receiving an instruction that is derived based upon the travel distance operational data to modify a workflow.

8. The computer-implemented process of claim 1, wherein:

transmitting wirelessly to the remote server computer, operational information comprises transmitting wirelessly to the remote server computer, a request for electronic reference material for display on a display device of the materials handling vehicle; and

receiving wirelessly from the remote server computer, an instruction that is derived from blending a task with the operational information comprises receiving from the remote server computer, at least a portion of the requested reference material where the received portion of the requested reference material is related to the task.

9. The computer-implemented process of claim 8, wherein:

the task comprises a select one of a task requiring reference to a training manual, a company policy, a regulation, and a productivity report.

10. The computer-implemented process of claim 8 further comprising:

receiving from the remote server computer, at least a portion of the requested reference material only if the operator login is recognized as an authorized user of the requested reference material.

11. The computer-implemented process of claim 10, wherein the operator comprises a service technician, the process further comprising:

communicating wirelessly with a trusted third party server to request maintenance information;

securely receiving the requested maintenance information; and

communicating a command to electronically issue a work order for at least one of service and parts.

19. The system of claim 1 further comprising:

a display that is controlled by the native control module;

wherein the display is configured by the customization operation to be customized based upon operator-defined preference associated with a previously received operator login.

20. The system of claim 19, wherein the display is customized based upon the operator preferences to display information in a user-selected language.

12. A computer-implemented process of operating a materials handling vehicle based upon tasks, the process comprising:

receiving, by a processor on a materials handling vehicle, an operator login of an operator of the materials handling vehicle;

transmitting, wirelessly to a remote server computer, an identification of the operator based upon the received operator login;

collecting operational information communicated across a materials handling vehicle network bus of the materials handling vehicle, the operational information derived by monitoring an operation on the materials handling vehicle by the operator;

identifying, based upon the operational information, that the operator is performing a task involving the operation of the materials handing vehicle;

generating a training command responsive to the identified task;

communicating the training command to an output device on the materials handling vehicle; and

storing information responsive to the communicated training command and the operator login.

13. The computer-implemented process of claim 12, wherein:

identifying, based upon the operational information, that the operator is performing a task, comprises;

identifying an error where the operator is attempting to perform an illegal or an impermissible operation; and

generating a training command responsive to the identified task comprises generating a message that identifies the error and provides an alternative way to perform the identified task.

14. The computer-implemented process of claim 12 further comprising:

identifying an optimal measure associated with the identified task;

wherein;

generating a training command responsive to the identified task comprises;

generating an alert when the operator performance of the task as measured by the collected operational information indicates that performance meets or exceeds the identified optimal measure.

15. The computer-implemented process of claim 12 further comprising:

wirelessly transmitting a request to a remote server computer for training material;

receiving the requested training material; and

displaying the requested training material on a display of the materials handling vehicle.

16. The computer-implemented process of claim 12, wherein:

identifying, based upon the operational information, that the operator is performing a task comprises recognizing vehicle utilization comprising at least one of;

that the operator is utilizing a specific sequence of commands or controls to implement a certain function; and

a vehicle capability associated with the identified task that is not being utilized above a predetermined threshold;

generating a training command responsive to the identified task comprises generating operator training material responsive to the recognition of vehicle utilization; and

communicating the training command to an output device on the materials handling vehicle comprises outputting the training command to a display to provide dynamic training information directly on the materials handling vehicle.

17. The computer-implemented process of claim 12 further comprising:

entering, by the processor on the materials handling vehicle, a training mode;

issuing a command across the materials handling vehicle network bus to an electronic module on the materials handling vehicle to operate a vehicle function controlled by the electronic module to demonstrate how a vehicle feature operates;

wherein;

collecting operational information comprises collecting information indicative of a control sequence executed on the materials handling vehicle related to the vehicle function; and

generating a training command responsive to the identified task comprises;

comparing the collected information indicative of a control sequence to information corresponding to the demonstrated vehicle feature; and

generating the training command based upon the comparison.

18. A system comprising:

a materials handling vehicle comprising;

a vehicle network bus; and

a native control module coupled to the vehicle network bus of the materials handling vehicle, which generates vehicle-related data and sends the vehicle-related data over the vehicle network bus;

an information linking device physically coupled to the materials handling vehicle comprising;

a vehicle network bus interface coupled to the vehicle network bus of the materials handling vehicle, wherein the information linking device extracts the vehicle-related data off of the vehicle network bus and communicates with the native control module across the vehicle network bus; and

an interface controller having a processor and memory, the memory configured to store the vehicle-related data extracted off of the vehicle network bus;

where the processor of the information linking device is programmed to perform a materials handling vehicle customization operation, and wherein;

a transceiver physically coupled to the materials handling vehicle, receives a customization parameter across a network environment from a remote computer processing device based upon at least one operation specific preference assigned from the remote processing device; and

the information linking device implements the customization operation by communicating across the vehicle network bus to the native control module of the materials handling vehicle to customize the materials handling vehicle according to the received customization parameter.