Apparatus and methods for fracture repair

• US 10,603,087 B2
• Filed: 07/06/2017
• Issued: 03/31/2020
• Est. Priority Date: 01/14/2008
• Status: Active Grant

• Current Assignee: Conventus Orthopaedics, Inc.
• Original Assignee: Conventus Orthopaedics, Inc.
• Inventors: Brenzel, Michael P., Hindrichs, Paul
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): Negrellirodriguez, Christina
• Application Number:
  US15/643,431
• Publication Number:
  US 20170303977A1
• Time in Patent Office: 999 Days
• Field of Search: 606 62- 68, 606 86 R, 606105
• CPC Class Codes: A61B 17/70 Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
• CPC Class Codes: A61B 17/7097 Stabilisers comprising fluid filler in an implant, e.g. balloon; devices for inserting or filling such implants disc prostheses made of inflatable chambers or pockets filled with fluid A61F2/441; replacing the nucleus pulposus A61F2002/444
• CPC Class Codes: A61B 17/7225 for bone compression
• CPC Class Codes: A61B 17/7233 with special means of locking the nail to the bone
• CPC Class Codes: A61B 17/725 with locking pins or screws of special form
• CPC Class Codes: A61B 17/7258 with laterally expanding parts, e.g. for gripping the bone
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/869 characterised by an open form, e.g. wire helix
• CPC Class Codes: A61B 17/8858 laterally or radially expansible inflatable A61B17/8855
• CPC Class Codes: A61B 2017/8655 with special features for locking in the bone

Abstract

Apparatus and methods for bone fracture repair. The apparatus may include a structural support for positioning a first bone segment relative to a second bone segment. The apparatus may include an anchoring substrate. The anchoring substrate may be configured to compress the first bone segment to the second bone segment. The anchoring substrate may transmit tension from a distal bone segment anchor in the first bone segment to a proximal bone segment anchor in the second bone segment. The apparatus may be configured to be deployed percutaneously in an inner cavity of a bone. The apparatus may be installed in an open fracture. The apparatus may be expanded, self-expanding or configured for mechanically actuation. Some embodiments of the apparatus may include a central axis member that may be used in conjunction with expansion of one or both of the structural support and the anchoring substrate to configure the apparatus.

Claims

1. An apparatus for treating a fracture of a bone the bone having an inner cavity, the apparatus comprising:

a plate configured to be positioned outside the bone and define a surface outside the bone;

a first anchoring substrate configured to;

expand inside the inner cavity; and

define a central longitudinal axis that is oblique to the surface outside the bone; and

a second anchoring substrate configured to expand between the central longitudinal axis and the first anchoring substrate;

wherein;

the first anchoring substrate, in an expanded state, is configured to engage an anchor that penetrates the inner cavity;

the second anchoring substrate, in an expanded state, is configured to engage the anchor that penetrates the inner cavity; and

in operation, the plate;

supports the anchor from outside of the bone.

2. The apparatus of claim 1 wherein:

the first anchoring substrate is configured to expand to a first radial distance from the central longitudinal axis; and

the second anchoring substrate is configured to expand to a second radial distance from the central longitudinal axis.

3. The apparatus of claim 2 wherein the first radial distance is greater than the second radial distance.

4. The apparatus of claim 1 wherein:

the first anchoring substrate is configured to self-expand inside the inner cavity; and

the second anchoring substrate is configured to self-expand inside the inner cavity.

5. The apparatus of claim 1 wherein engagement of the anchor with the first anchoring substrate and the second anchoring substrate secures the anchor at an oblique angle to the central longitudinal axis.

6. The apparatus of claim 1 wherein the anchor comprises a head and the plate is configured to support the head.

7. The apparatus of claim 1 further comprising a base fixed to the first anchoring substrate and wherein:

the bone comprises a first bone segment, a second bone segment and a third bone segment;

the anchor is a first anchor configured to engage;

the first bone segment;

the first anchoring substrate; and

the second anchoring substrate;

a second anchor is configured to engage;

the second bone segment;

the first anchoring substrate; and

the second anchoring substrate;

a third anchor is configured to engage the third bone segment and pass through the base;

the plate, first anchoring substrate and second anchoring substrate are configured to secure the first anchor and thereby secure a position of the first bone segment relative to the third bone segment; and

the plate, first anchoring substrate and second anchoring substrate are configured to secure the second anchor and thereby secure a position of the second bone segment relative to the first bone segment.

8. The apparatus of claim 1 wherein:

the anchor is a first anchor;

the first anchor is configured to penetrate the inner cavity at a first angle relative to the central longitudinal axis;

the plate, first anchoring substrate and second anchoring substrate are configured secure the first anchor at the first angle;

a second anchor is configured to penetrate the inner cavity at a second angle relative to the central longitudinal axis;

the plate, first anchoring substrate and second anchoring substrate are configured to secure the second anchor at the second angle; and

the second angle is different from the first angle.

9. An apparatus for treating a fracture of a bone, the bone having an inner cavity, the apparatus comprising:

a central axis member;

a first plurality of anchor receiving cells configured to;

self-expand within the inner cavity; and

define a longitudinal axis;

a second plurality of anchor receiving cells configured to self-expand within the inner cavity; and

a plate comprising an anchor receiving feature and configured to;

be positioned on an outer surface of the bone; and

define a surface outside the bone that is oblique to the longitudinal axis;

wherein;

a first anchor receiving cell of the first plurality is configured to engage an anchor that passes through the anchor receiving feature and penetrates the inner cavity;

a second anchor receiving cell of the second plurality is configured to engage the anchor; and

in operation, the plate;

supports the anchor from outside of the bone; and

distributes, along the surface outside the bone, forces associated with supporting the anchor.

10. The apparatus of claim 9, wherein the first plurality of anchor receiving cells is configured to extend, within the inner cavity, along the central axis member.

11. The apparatus of claim 10, wherein the second plurality of anchor receiving cells is configured to extend, within the inner cavity, along the central axis member.

12. The apparatus of claim 9, wherein, in operation, a longitudinal axis defined by the plate is configured to be positioned at an angle that is oblique to the central axis member.

13. The apparatus of claim 9 wherein the first plurality of anchor receiving cells is configured to have, inside the inner cavity, a collapsed state and an expanded state.

14. The apparatus of claim 13 wherein, in the collapsed state, the first plurality of anchor receiving cells define a substrate having a diameter that is substantially uniform along a length of the central axis member.

15. The apparatus of claim 13 wherein, in the expanded state, the first plurality of anchor receiving cells define a substrate having a diameter that varies along a length of the central axis member.

16. The apparatus of claim 9, the second plurality of anchor receiving cells comprising:

first anchor receiving cells having a first expansion ratio; and

second anchor receiving cells having a second expansion ratio;

wherein, the first expansion ratio is different from the second expansion ratio.

17. An apparatus for treating a fracture of a bone, the bone having an inner cavity, the apparatus comprising:

a central axis member defining a longitudinal axis;

a base;

a first anchoring substrate affixed to the base and configured to expand within the inner cavity;

a second anchoring substrate configured to expand within the inner cavity; and

a plate configured to be positioned outside the bone and define a surface outside the bone;

wherein, in operation;

the plate is configured to;

support a first anchor received by the base;

support a second anchor that engages the first anchoring substrate and engages the second anchoring substrate and;

distribute, along the surface outside the bone, stress applied to the bone by the first and second anchors.

18. The apparatus of claim 17 wherein, the bone defines a longitudinal axis, and the plate is configured to support the first anchor at an angle that is oblique to the longitudinal axis of the bone.

19. The apparatus of claim 18 wherein the plate is configured to distribute pressure, applied to the bone by the first anchor, along the outer surface of the bone.

20. The apparatus of claim 17 wherein engagement of the first anchor with the plate and the base is configured to fix a position of the first anchoring substrate inside the inner cavity.

21. An apparatus for treating a fracture of a bone, the bone defining an inner surface and an outer surface, the apparatus comprising:

a base;

a first anchoring substrate affixed to the base, the first anchoring substrate configured to expand between a second anchoring substrate and the inner surface of the bone;

the second anchoring substrate configured to expand between a central axis of the apparatus and the first anchoring substrate; and

a plate configured to be positioned on the outer surface of the bone;

wherein;

the first anchoring substrate is configured to secure a first anchor that penetrates the inner surface;

the second anchoring substrate is configured to secure the first anchor; and

the plate is configured to;

support a second anchor that passes through the plate, penetrates the inner surface and passes into the base; and

distribute, along the outer surface of the bone, stress applied to the bone by the first and second anchors.

22. The apparatus of claim 21 wherein the second anchor and the plate are configured to secure the base at a position along a longitudinal axis of the bone.

23. The apparatus of claim 21 wherein the plate is configured to:

support the first anchor at a first angle relative to a longitudinal axis of bone; and

support the second anchor at a second angle relate to the longitudinal axis.

24. The apparatus of claim 23 wherein:

the first angle is oblique to the longitudinal axis; and

the second angle is substantially perpendicular to the longitudinal axis.

25. The apparatus of claim 21 wherein the second anchor passes through an anchor receiving feature in the base.

26. The apparatus of claim 21 wherein the first and second anchoring substrates are each configured to be:

collapsed inside the bone; and

extracted from the bone through an access hole in the bone.

27. The apparatus of claim 21 wherein:

the first anchoring substrate is configured to self-expand; and

the second anchoring substrate is configured to self-expand.