Dispensing fluid from an infusion pump system

• US 10,603,431 B2
• Filed: 10/13/2017
• Issued: 03/31/2020
• Est. Priority Date: 09/26/2005
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc.
• Inventors: Mernoe, Morten, Wenger, Mitchell, Causey, James, Kirschen, Todd
• Primary Examiner(s): Carpenter, William R
• Application Number:
  US15/783,322
• Publication Number:
  US 20180085518A1
• Time in Patent Office: 900 Days
• CPC Class Codes: A61M 2005/14506 mechanically driven, e.g. spring or clockwork
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/8212 with means or measures taken for minimising energy consumption
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/1454 spring-actuated, e.g. by a clockwork
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump

Abstract

Some embodiments of an infusion pump device may include a drive system that accurately and incrementally dispenses fluid from the pump device in a controlled manner. Particular embodiments of the drive system may include a rotational motor that is coupled to a string member, which is used to adjust a pawl relative to a ratchet body. In such circumstances, the drive system can provide a reliable and compact infusion pump device that accurately dispenses the desired volume of fluid.

Claims

1. A medical infusion pump system, comprising:

a preloaded-insulin cartridge having a septum at one end, and a plunger at the opposite end;

a pump device comprising;

a pump housing that defines a space to receive the preloaded-insulin cartridge,

a cap device configured to secure with the pump housing to enclose the pre-loaded-insulin cartridge in the pump housing when the preloaded-insulin cartridge is received in the space defined by the pump housing,

a pump drive system comprising an adjustable pawl and configured to dispense insulin from the preloaded-insulin cartridge by incrementally advancing the plunger of the preloaded-insulin cartridge by advancing a piston rod within the pump housing;

a motor; and

a string member coupled to the motor and coupled to the adjustable pawl of the pump drive system such that activation of the motor imparts a force on the string which causes the pawl to adjust relative to the pump housing; and

a removable controller device that is removably attachable to the pump device such that a mechanical connection or an electrical connection is formed between the pump device and the controller device, the removable controller sending signals to the pump drive system to deliver insulin from the preloaded-insulin cartridge.

2. The medical infusion pump system of claim 1, wherein the pump housing further comprises a skin adhesive configured to affix the pump housing to a user'"'"'s skin.

3. The medical infusion pump system of claim 1, wherein a length of the preloaded-insulin cartridge is between about 6 cm to about 7 cm.

4. The medical infusion pump system of claim 1, wherein the motor is battery-powered and includes an output that rotates one or more full rotations to cause the piston rod to advance, the removable controller device forming an electrical connection with the pump device to provide electrical signals to the pump device to initiate the battery-powered motor.

5. The medical infusion pump system of claim 4, wherein the pump device further comprises a ratchet member, the pawl positioned to engage one or more teeth of the ratchet member, wherein the pawl is adjustable between a first position and a second position by one or more full rotations of the battery-powered motor to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the plunger of the preloaded-insulin cartridge.

6. The medical infusion pump system of claim 5, wherein the removable controller device controls the output of the motor to alternate between rotation in a first rotational direction and rotation in a second rotational direction.

7. The medical infusion pump system of claim 5, wherein the drive system further includes a bias member coupled to the pawl to drive the pawl toward the second position and move the ratchet member in the forward direction.

8. The medical infusion pump system of claim 5, wherein the piston rod of the pump drive system comprises a flexible piston rod that is advanced in a longitudinal direction by an incremental distance in response to movement of the ratchet member in the forward direction.

9. The medical infusion pump system of claim 1, wherein the pump device further comprises a ratchet member, the pawl positioned to engage one or more teeth of the ratchet member, wherein the pawl is adjustable between a first position and a second position to move the ratchet member in a forward direction so as to cause the piston rod to advance toward the plunger of the preloaded-insulin cartridge.

10. The medical infusion pump system of claim 1, wherein the removable controller device comprises a user interface display.

11. The medical infusion pump system of claim 10, wherein the user interface display comprises two or more buttons.

12. The medical infusion pump system of claim 11, wherein the user interface display comprises a display screen configured to display information related to dispensing medicine from the infusion pump system.

13. The medical infusion pump system of claim 1, wherein the cap device is an external cap device that covers an opening defined by the pump housing.

14. The medical infusion pump system of claim 1, wherein the piston rod comprises a plurality of segments serially connected by hinge portions so that the piston rod is adjustable from a curved shape to a noncurved shape as it is advanced towards the plunger.

15. The medical infusion pump system of claim 1, wherein the piston rod comprises a polymer material.

16. The medical infusion pump system of claim 1, wherein the pump device further comprises a battery disposed in the pump housing.