Tapered implantable lead and connector interface and methods of making and using

• US 10,603,499 B2
• Filed: 04/03/2018
• Issued: 03/31/2020
• Est. Priority Date: 04/07/2017
• Status: Active Grant

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Inventors: Lopez, Thomas Paul
• Primary Examiner(s): Gedeon, Brian T
• Application Number:
  US15/944,093
• Publication Number:
  US 20180289968A1
• Time in Patent Office: 728 Days
• Field of Search: None
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: A61N 1/36071 Pain
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 2201/12 for medicine and surgery

Abstract

An electrical stimulation lead connector includes a connector housing and a plurality of contacts. The connector housing defines a lead lumen having a width, a lead receiving opening, an end stop, a midpoint between the lead receiving opening and the end stop, and a longitudinal length extending from the lead receiving opening to the end stop. The width of the lead lumen decreases from the lead receiving opening to the midpoint and from the midpoint to the end stop. The plurality of contacts is disposed in the connector housing and longitudinally spaced apart from each other along the longitudinal length of the lead lumen. Each of the contacts is configured and arranged to electrically couple to a corresponding terminal of a lead body when an end portion of the lead body is inserted into the lead lumen.

Claims

1. An electrical stimulation system, comprising:

an electrical stimulation lead connector comprising

a connector housing defining a lead lumen having a width, a lead receiving opening, an end stop, a midpoint between the lead receiving opening and the end stop, and a longitudinal length extending from the lead receiving opening to the end stop, wherein the width of the lead lumen decreases from the lead receiving opening to the midpoint and from the midpoint to the end stop, and

a plurality of contacts disposed in the connector housing and longitudinally spaced apart from each other along the longitudinal length of the lead lumen, wherein each of the contacts is configured and arranged to electrically couple to a corresponding terminal of a lead body when an end portion of the lead body is inserted into the lead lumen; and

an electrical stimulation lead comprising

a lead body comprising a longitudinal surface, a distal end portion, a proximal end portion, a proximal tip, and a longitudinal length, wherein the proximal end portion is configured and arranged for insertion into the electrical stimulation lead connector and has a non-uniform width that monotonically increases from the proximal tip,

a plurality of terminals disposed along the proximal end portion of the lead body, wherein each of the terminals is configured and arranged to electrically couple to a corresponding one of the contacts of the electrical stimulation lead connector when the proximal end portion of the lead body is inserted into the lead lumen of the connector housing of the electrical stimulation lead connector, and

a plurality of electrodes disposed along the distal end portion of the lead body; and

a plurality of conductors electrically coupling the terminals to the electrodes.

2. The electrical stimulation system of claim 1, wherein the width of the lead lumen decreases monotonically from the lead receiving opening to the midpoint and from the midpoint to the end stop.

3. The electrical stimulation system of claim 1, wherein the lead lumen has an outer surface with a slope having a grade of at least 0.5%.

4. The electrical stimulation system of claim 1, wherein the width of the lead lumen continuously tapers along the longitudinal length of the lead lumen from the lead receiving opening to the end stop.

5. The electrical stimulation system of claim 1, wherein the width of the lead lumen decreases uniformly along the longitudinal length of the lead lumen from the lead receiving opening to the end stop.

6. The electrical stimulation system of claim 1, wherein the width of the lead lumen decreases in discrete steps along the longitudinal length of the lead lumen from the lead receiving opening to the end stop.

7. The electrical stimulation system of claim 1, wherein the width of the lead lumen decreases incrementally along the longitudinal length of the lead lumen from the lead receiving opening to the end stop.

8. The electrical stimulation system of claim 1, wherein each of the contacts defines a portion of the lead lumen.

9. The electrical stimulation system of claim 1, wherein each of the contacts has an inner diameter that is different than an inner diameter of at least another one of the contacts.

10. The electrical stimulation system of claim 1, wherein at least one of the contacts has an inner diameter that tapers from a larger inner diameter at one end of the at least one contact to smaller inner diameter at another end of the at least one contact.

11. The electrical stimulation system of claim 1, wherein a first one of the contacts has an inner diameter that exceeds an inner diameter of a second one of the contacts, wherein the first one of the contacts is nearer the lead receiving opening than the second one of the contacts.

12. The electrical stimulation system of claim 1, wherein the contact nearest the end stop has an inner diameter that is smaller than an inner diameter of each of the other contacts.

13. The electrical stimulation system of claim 1, wherein the width of the proximal end portion of the lead body has a grade of at least 0.5%.

14. The electrical stimulation system of claim 1, wherein the width of the proximal end portion of the lead body continuously tapers toward the proximal tip.

15. The electrical stimulation system of claim 1, wherein the width of the proximal end portion of the lead body increases uniformly from the proximal tip.

16. The electrical stimulation system of claim 1, wherein each of the terminals that is distal to a most proximal one of the terminals has a width that exceeds a width of the most proximal one of the terminals.

17. An electrical stimulation lead, comprising:

a lead body comprising a longitudinal surface, a distal end portion, a proximal end portion, a proximal tip, and a longitudinal length, wherein the proximal end portion is configured and arranged for insertion into an electrical stimulation lead connector and has a non-uniform width that monotonically increases from the proximal tip;

a plurality of terminals disposed along the proximal end portion of the lead body, wherein each of the terminals is configured and arranged to electrically couple to a corresponding one of a plurality of contacts of the electrical stimulation lead connector when the proximal end portion of the lead body is inserted into a lead lumen of a connector housing of the electrical stimulation lead connector;

a plurality of electrodes disposed along the distal end portion of the lead body; and

a plurality of conductors electrically coupling the terminals to the electrodes.

18. The electrical stimulation lead of claim 17, wherein the width of the proximal end portion of the lead body has a grade of at least 0.5%.

19. The electrical stimulation lead of claim 17, wherein the width of the proximal end portion of the lead body continuously tapers toward the proximal tip.

20. The electrical stimulation lead of claim 17, wherein each of the terminals that is distal to a most proximal one of the terminals has a width that exceeds a width of the most proximal one of the terminals.