Seat for a vehicle

• US 10,604,040 B2
• Filed: 05/24/2017
• Issued: 03/31/2020
• Est. Priority Date: 05/24/2017
• Status: Active Grant

• Current Assignee: Lear Corporation
• Original Assignee: Lear Corporation
• Inventors: Clauser, James B., Baisch, Ashley L., Paruszkiewicz, Jr., William J.
• Primary Examiner(s): Ference, James M
• Application Number:
  US15/604,031
• Publication Number:
  US 20180339615A1
• Time in Patent Office: 1,042 Days
• CPC Class Codes: B60N 2/5825 by hooks, staples, clips, snap fasteners or the like
• CPC Class Codes: B60N 2/5841 by clamping means
• CPC Class Codes: B60N 2/70 Upholstery springs ; Upholstery
• CPC Class Codes: B60N 2/80 Head-rests
• CPC Class Codes: B60N 2/897 with sleeves located in the back-rest for guiding the rods of the head-rest

Abstract

A seat for a vehicle includes a seatback support structure including a main portion having a first side and a second side disposed opposite the first side, and a flange that projects from the main portion in a direction away from the first side, and that defines a hole extending through the flange for receiving a headrest post. The seat further includes a trim cover disposed over at least a portion of the seatback support structure and a trim fastener attached to the trim cover for securing the trim cover to the flange of the seatback support structure. The trim fastener has two opposing side portions and a cavity therebetween for receiving the flange.

Claims

1. A seat for a vehicle, comprising:

a seatback support structure including a main portion having a first side and a second side disposed opposite the first side, and a flange that projects from the main portion in a direction away from the first side, and that defines a hole extending through the flange for receiving a headrest post;

a trim cover disposed over at least a portion of the seatback support structure; and

a trim fastener attached to the trim cover for securing the trim cover to the flange of the seatback support structure, wherein the trim fastener has two opposing side portions that define a cavity therebetween for receiving the flange, and one of the side portions of the trim fastener has a cutout formed in an edge of the one side portion for accommodating a headrest guide when the headrest guide is inserted into the hole in the flange.

2. The seat of claim 1, wherein the hole extends between upper and lower surfaces of the flange, and the trim fastener has a first barb protruding into the cavity from one of the opposing side portions of the trim fastener for gripping and contacting one of the upper and lower surfaces of flange.

3. The seat of claim 2, wherein the trim fastener has a base joining the two opposing side portions, and the first barb protrudes from one of the opposing side portions of the trim fastener in a direction toward the base.

4. The seat of claim 2, wherein the trim fastener has a second barb protruding into the cavity from the other of the opposing side portions of the trim fastener for gripping the flange.

5. The seat of claim 2, wherein the trim fastener has a base joining the two opposing side portions, and wherein the first barb protrudes from one of the opposing side portions at a distance from an edge of the one side portion opposite the base.

6. The seat of claim 2, wherein the opposing side portions of the trim fastener include a short side portion and a long side portion that is longer than the short side portion, and the first barb protrudes from the long side portion.

7. The seat of claim 1, wherein the trim cover is attached to the trim fastener so that the trim cover does not extend between the trim fastener and the flange.

8. The seat of claim 1, wherein the other of the side portions of the trim fastener has a cutout formed in an edge of the other side portion for accommodating the headrest guide when the headrest guide is inserted into the hole in the flange.

9. A seat for a vehicle, comprising:

a seat support structure having a main portion and a flange projecting away from the main portion, wherein the flange defines a first hole extending between upper and lower surfaces of the flange for receiving a first headrest post of a headrest;

a trim cover disposed over at least a portion of the seat support structure; and

a trim fastener attached to the trim cover for securing the trim cover to the flange of the seat support structure, wherein the trim fastener has two spaced apart side portions for receiving the flange therebetween such that one of the side portions of the trim fastener extends into a recessed area formed in the upper surface of the flange, and wherein the recessed area extends from an end of the flange inward toward the first hole, and an edge of the recessed area opposite the end of the flange has an arcuate portion to accommodate the first hole.

10. The seat of claim 9, wherein the flange of the seat support structure defines a second hole spaced from the first hole and extending between the upper and lower surfaces of the flange for receiving a second headrest post of the headrest.

11. The seat of claim 10, wherein the edge of the recessed area opposite the end of the flange has another arcuate portion to accommodate the second hole.

12. The seat of claim 9, wherein ends of the trim fastener are disposed adjacent to corresponding ends of the recessed area.

13. The seat of claim 9, wherein the opposing side portions of the trim fastener include a short side portion and a long side portion that is longer than the short side portion, such that edges of the opposing side portions are parallel to and offset from one another.

14. A seat for a vehicle, comprising:

a seatback support structure having a main portion and a flange that projects away from the main portion, and that defines a hole extending through the flange for receiving a headrest post;

a trim cover disposed over at least a portion of the seatback support structure; and

a trim fastener coupled to the trim cover for securing the trim cover to the flange of the seatback support structure, wherein the trim fastener has two opposing side portions that define a cavity therebetween for receiving the flange, and wherein each side portion of the trim fastener has a cutout formed in an edge of the respective side portion for accommodating the hole in the flange.

15. The seat of claim 14, wherein the opposing side portions of the trim fastener include a short side portion and a long side portion that is longer than the short side portion, such that the edges of the opposing side portions are parallel to and offset from one another.

16. The seat of claim 14, wherein each of the cutouts is arcuate.

17. The seat of claim 14, wherein the trim fastener has a first barb protruding into the cavity from one of the opposing side portions of the trim fastener for gripping the flange.

18. The seat of claim 17, wherein the trim fastener has a second barb protruding into the cavity from the other of the opposing side portions of the trim fastener for gripping the flange.

19. The seat of claim 18, wherein the first barb spans across the one side portion of the trim fastener and is interrupted by the cutout formed in the one side portion, and the second barb spans across the other side portion of the trim fastener and is interrupted by the cutout formed in the other side portion.

20. The seat of claim 14, wherein the seatback support structure comprises expanded polypropylene foam.