Transport device having a tiled driving surface

• US 10,605,819 B2
• Filed: 08/02/2018
• Issued: 03/31/2020
• Est. Priority Date: 02/26/2016
• Status: Active Grant

• Current Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Original Assignee: Roche Diagnostics Operations Incorporated (Roche Holding AG)
• Inventors: Kaeppeli, Marcel, Huber, Tobias, Hermann, Pius, Edelmann, Matthias
• Primary Examiner(s): Hess, Douglas A
• Application Number:
  US16/052,696
• Publication Number:
  US 20180340951A1
• Time in Patent Office: 607 Days
• Field of Search: 198619, 422 63
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic
• CPC Class Codes: G01N 2035/00326 Analysers with modular structure
• CPC Class Codes: G01N 2035/0477 Magnetic
• CPC Class Codes: G01N 35/04 Details of the conveyor system G01N35/021 - G01N35/028 take precedence

Abstract

A transport device for a laboratory sample distribution system is presented. The transport device comprises a plurality of electro-magnetic actuators and a driving surface arranged above the actuators, in which the driving surface is configured to carry sample container carriers. The driving surface is tiled and comprises a plurality of driving surface modules with driving surface elements. Support elements arranged in a grid pattern are provided. Each driving surface module is detachably mounted to a subset of the support elements. A laboratory sample distribution system and to a laboratory automation system comprising a laboratory sample distribution system are also presented.

Claims

1. A transport device, the transport device comprising:

a plurality of electro-magnetic actuators; and

a driving surface arranged above the actuators, in which the driving surface is configured to carry sample container carriers, wherein the driving surface is tiled and comprises a plurality of driving surface modules with driving surface elements, wherein support elements arranged in a grid pattern are provided, and wherein each driving surface module is detachably mounted to a subset of the support elements.

2. The transport device according to claim 1, further comprises,

a sealing cord provided between adjacent sides of neighboring driving surface elements, wherein in each case, driving surface elements of neighboring driving surface modules are forced apart by the sealing cord and wherein a maximum distance between the driving surface elements is limited by the support element.

3. The transport device according to claim 2, wherein the driving surface elements have a rim at their bottom side for accommodating the sealing cord, wherein the sealing cord is mounted to the rim of a first side of a driving surface element and a sealing projection for contacting the sealing cord is provided at the rim of a second side of an adjacent driving surface element.

4. The transport device according to claim 1, wherein the driving surface elements have a tessellating basic shape.

5. The transport device according to claim 4, wherein the tessellating basic shape is a regular polygonal basic shape.

6. The transport device according to claim 4, wherein the driving surface elements have a regular polygonal basic shape with three, four or six corners and wherein the support elements are designed as corner supports arranged to support adjacent corners of driving surface elements of neighboring driving surface modules.

7. The transport device according to claim 6, wherein the corner supports have a liquid trap recess at their center for collecting liquid accidently spilled on the transport surface.

8. The transport device according to claim 6, wherein each driving surface module has connecting structures at the corners of the driving surface element for connecting each corner with an associated corner support, the connecting structures each comprising at least a connection pin configured to be inserted into an opening at the corner support.

9. The transport device according to claim 8, wherein at least one of the connecting structures comprises at least one snap-fit element.

10. The transport device according to claim 1, wherein a subset of the driving surface modules comprises a sensor board arranged at a bottom side of the driving surface element.

11. The transport device according to claim 1, wherein at least a subset of the driving surface elements comprises at least one side having a stepped portion and at least one side having a complementary overhang portion, wherein the overhang portion is configured to overlap a stepped portion at side of a driving surface element of a neighboring driving surface module.

12. The transport device according to claim 11, further comprises,

resilient force elements for forcing a stepped portion of a driving surface module against the overhang portion at side of a neighboring driving surface module.

13. The transport device according to claim 12, wherein the resilient force elements comprise hook-shaped elements provided at a bottom surface of a driving surface element underneath the overhang portion and tongue-shaped elements provided at a bottom surface of a driving surface element underneath the stepped portion.

14. The transport device according to claim 1, wherein the transport device is assembled from a plurality of transport device units, each transport device unit comprising a base plate module with a base plate for fixing the transport device unit to a support frame and an actuator module with a plurality of electro-magnetic actuators, in which the actuator module is supported by the base plate module.

15. The transport device according to claim 14, wherein each driving surface module is assigned to one transport device unit and wherein each driving surface module is detachably mounted to the base plate module of the assigned transport device unit by the support elements.

16. A laboratory sample distribution system, the laboratory sample distribution system comprising:

a transport device according to claim 1; and

a plurality of sample container carriers, the sample container carriers each comprising at least one magnetically active device and configured to carry a sample container containing a sample.

17. The laboratory sample distribution system according to claim 16, wherein the at least one magnetically active device is at least one permanent magnet.

18. A laboratory automation system, the laboratory automation system comprising:

a plurality of pre-analytical, analytical and/or post-analytical stations, and

a distribution system according to claim 16.