Underwater power and data transfer system

• US 10,608,479 B2
• Filed: 01/22/2016
• Issued: 03/31/2020
• Est. Priority Date: 01/23/2015
• Status: Active Grant

• Current Assignee: Battelle Memorial Institute
• Original Assignee: Battelle Memorial Institute
• Inventors: Baer, Christopher M., Granger, Richard P., Labosky, John J., Pyle, David E.
• Primary Examiner(s): Pacheco, Alexis B
• Application Number:
  US15/545,466
• Publication Number:
  US 20180006506A1
• Time in Patent Office: 1,530 Days
• Field of Search: 320101, 320107, 320109, 320132, 320134, 320136
• CPC Class Codes: H02J 2310/42 for ships or vessels
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge

Abstract

According to the embodiments provided herein, power and data transfer system may include a primary inductive, a secondary inductive coupler, a power source, and a controller. The primary inductive coupler may forms a flat front face. The primary inductive coupler may include a primary winding wound around a primary core. The primary core may be adjacent to the flat front face. The secondary inductive coupler may be separated from the flat front face of the primary inductive coupler by a fluid. The secondary inductive coupler may include a secondary winding. The power source may generate a current in the primary winding of the primary inductive coupler and a magnetic field in the secondary winding of the secondary inductive coupler. The controller may execute machine readable instructions to receive charging data via a feedback loop and adjust the current based upon the charging data.

Claims

1. A power and data transfer system, comprising:

a primary inductive coupler comprising a flat front face, a primary core and a primary winding wound around the primary core;

a secondary inductive coupler and a secondary core, the secondary inductive coupler separated from the flat front face of the primary inductive coupler by a fluid disposed there in-between, the secondary inductive coupler comprising a secondary winding wound around the secondary core, wherein the primary inductive coupler and the secondary inductive coupler are magnetically coupled;

a power source coupled to the primary winding of the primary inductive coupler and configured to generate a first voltage across the primary winding of the primary inductive coupler to generate a magnetic field in the secondary core of the secondary inductive coupler, wherein generating the magnetic field in the secondary core of the secondary inductive coupler induces a second voltage in the secondary winding of the secondary inductive coupler;

a sensor configured to monitor at least one of a voltage and a current of an electrical signal supplied to a load based on the voltage induced in the secondary winding of the secondary inductive coupler, and further configured to generate charging data characterizing the at least one of the monitored voltage and the monitored current of the electrical signal;

a controller coupled to the power source, and configured to adjust the first voltage generated in the primary winding of the primary inductive coupler based on the charging data; and

a primary antenna coupled to the controller and a secondary antenna coupled to the sensor, wherein each of the prima antenna and the secondary antenna is physically separated from and located away from both the primary inductive coupler and the secondary inductive coupler, respectively, such that the secondary antenna is configured to communicate the charging data to the primary antenna through a location which is different from magnetic coupling, that the fluid is disposed both between the primary inductive coupler and the secondary inductive coupler, and between the primary antenna and the secondary antenna.

2. The power and data transfer system of claim 1, further comprising primary resonant components coupled to the power source and the primary inductive coupler and configured to drive the primary inductive coupler.

3. The power and data transfer system of claim 2, wherein the primary resonant components comprise an inductor-capacitor-capacitor (LCC) resonant circuit topology.

4. The power and data transfer system of claim 2, wherein the primary resonant components comprise a plurality of capacitors collocated with the primary core.

5. The power and data transfer system of claim 1, wherein the primary antenna and the secondary antenna are configured to communicate according to an 802.11 protocol.

6. The power and data transfer system of claim 1, wherein at least one of the primary antenna and the secondary antenna comprise a patch antenna array.

7. The power and data transfer system of claim 1, wherein a feedback loop is provided via the primary inductive coupler and the secondary inductive coupler.

8. The power and data transfer system of claim 1, wherein the sensor corresponds to an electrical sensor and is coupled to the load.

9. The power and data transfer system of claim 1, further comprising a mating sensor coupled to the controller and configured to detect that the primary inductive coupler and the secondary inductive coupler are within an operating range.

10. The power and data transfer system of claim 1, wherein at least one of the primary winding and the secondary winding corresponds to a spiral coil.

11. The power and data transfer system of claim 1, wherein at least one of the primary winding and the secondary winding comprises a plurality of thin foil layers.

12. The power and data transfer system of claim 1,

wherein the primary core of the primary inductive coupler comprises at least one flat coupling face;

wherein the secondary core of the secondary inductive coupler comprises at least one flat coupling face; and

wherein the at least one flat coupling face of the primary core is configured to communicate the generated magnetic field in the primary core based on the voltage across the primary winding of the primary inductive coupler to the at least one flat coupling face of the secondary inductive coupler to generate the second voltage in the secondary winding of the secondary inductive coupler.

13. The power and data transfer system of claim 12, wherein at least one of the primary core and the secondary core comprise an E-core topology or I-core topology.

14. The power and data transfer system of claim 12, wherein the at least one flat coupling face of the primary core is positioned paral lel to the at least one flat coupling face of the secondary core.

15. The power and data transfer system of claim 12, wherein the at least one flat coupling face of the primary core is connected directly to the front face of the primary, inductive coupler without any intervening conductive elements.

16. The power and data transfer system of claim 1, wherein the primary inductive coupler and the secondary inductive coupler are symmetric.

17. The power and data transfer system of claim″

, wherein the primary inductive coupler and the secondary inductive coupler is potted in epoxy, such that the primary inductive coupler and the secondary inductive coupler are waterproof and pressure tolerant.

18. An underwater power and data transfer system, comprising:

a primary inductive coupler comprising a flat front face, wherein the primary inductive coupler comprises a primary winding wound around a primary core of the primary inductive coupler;

a secondary inductive coupler separated from the flat front face of the primary inductive coupler by water disposed there in-between, the secondary inductive coupler comprising a secondary winding wound around a secondary core, wherein the primary inductive coupler and the secondary inductive coupler are magnetically coupled;

primary resonant components coupled to the primary winding of the primary inductive coupler and configured to provide a voltage to the primary winding of the primary inductive coupler to generate a magnetic field in the secondary core of the secondary inductive coupler, wherein generating the magnetic field in the secondary core of the secondary inductive coupler induces a voltage in the secondary winding of the secondary inductive coupler;

secondary resonant components coupled to the secondary winding of the secondary inductive coupler and configured to generate an electrical signal based on the voltage at the secondary winding of the secondary inductive coupler, wherein the secondary resonant components are further coupled to a load, and wherein the secondary resonant components are tuned to resonate at a substantially similar frequency as the primary resonant components, and

a power converter configured to condition the electrical signal according to one or more charging parameters of the load to generate a conditioned electrical signal;

a sensor configured to monitor at least one of a voltage and a current of the conditioned electrical signal supplied to the load and to generate charging data characterizing the at least one of the monitored voltage and the monitored current of the electrical signal;

a controller configured to adjust the voltage provided by the primary resonant components to the primary winding of the primary inductive coupler based upon the charging data; and

a primary antenna coupled to the controller and a secondary antenna coupled to the sensor, wherein each of the primary antenna and the secondary antenna is physically separated from and located away from both the primary inductive coupler and the secondary inductive coupler, respectively, such that the secondary antenna is configured to communicate the charging data to the primary antenna through a location which is different from magnetic coupling, that the fluid is disposed both between the primary inductive coupler and the secondary inductive coupler, and between the primary antenna and the secondary antenna.

19. The underwater power and data transfer system of claim 18, wherein the primary inductive coupler is provided on a docking station, and the secondary inductive coupler is provided on an Unmanned Underwater Vehicle.