Brake calipers

• US 10,619,686 B2
• Filed: 11/11/2016
• Issued: 04/14/2020
• Est. Priority Date: 11/13/2015
• Status: Active Grant

• Current Assignee: Liberty Vehicle Technologies Limited (Liberty Advanced Engineering Pte Ltd.)
• Original Assignee: Liberty Vehicle Technologies Limited (Liberty Advanced Engineering Pte Ltd.)
• Inventors: Blackwell, Anthony, Mutch-Mathieson, Daniel, Philips, Anthony, Rippin, Laurie, Shepherd, Benjamin, Thomas, Philip, Young, Steven
• Primary Examiner(s): Williams, Melanie Torres
• Application Number:
  US15/775,931
• Publication Number:
  US 20180328426A1
• Time in Patent Office: 1,250 Days
• CPC Class Codes: F16D 2055/0016 Brake calipers
• CPC Class Codes: F16D 2121/04 acting on a piston-type actuator, e.g. for liquid pressure
• CPC Class Codes: F16D 55/228 with a separate actuating member for each side
• CPC Class Codes: F16D 65/0068 Brake calipers
• CPC Class Codes: F16D 65/847 with open cooling system, e.g. cooled by air
• CPC Class Codes: F16D 65/853 with closed cooling system

Abstract

A brake caliper (1) including a caliper body (2) with a pair of spaced limbs (3), a pair of end bridging members (4) each joining together a respective end of each limb (3) and an intermediate bridging portion (5) between the bridging members (4) and joining together a respective intermediate portion of each limb (3). Each limb (3) includes a hydraulic circuit (30) including fluidly connected hydraulic cylinders (31a, 31b, 31c) within which respective pistons (6a, 6b, 6c) are received. The hydraulic circuits (30) are fluidly connected together by a fluid channel (7). Part of the fluid channel (7) is formed in the intermediate bridging portion (5) and extends diagonally across the space between the limbs (3) and between the bridging members (4).

Claims

1. A brake caliper body comprising a pair of spaced limbs, a pair of bridging members each joining together a respective end of each limb, an intermediate bridging portion between the bridging members, a longitudinal dimension across its ends, a lateral direction across its limbs and a normal direction orthogonal to each of the longitudinal and lateral dimensions, wherein each limb comprises a hydraulic circuit including two or more fluidly connected hydraulic cylinders for receiving respective pistons and the hydraulic circuits are fluidly connected together by a channel at least part of which is formed in the intermediate bridging portion, the channel extending across the space between the limbs and between the bridging members, wherein the channel is fluidly connected to one hydraulic circuit at a different longitudinal position than the other hydraulic circuit.

2. A brake caliper body according to claim 1, wherein the channel extends diagonally across the space between the limbs and between the bridging portions.

3. A brake caliper body according to claim 2, wherein the channel comprises a limb channel segment in each limb and a bridging channel segment in the intermediate bridging portion fluidly connecting the limb channel segments together, wherein the bridging channel segment extends diagonally between the limbs.

4. A brake caliper body according to claim 1, wherein the intermediate bridging portion comprises a surface feature adjacent or at least partially surrounding the channel for improving heat transfer between brake fluid contained, in use, within the channel and a cooling medium passing over the caliper body.

5. A brake caliper body according to claim 1, wherein the channel is provided within a pipe formed integrally with the intermediate bridging portion at least a portion of which is exposed.

6. A brake caliper body according to claim 2 comprising a disc receiving side, an outer side opposite the disc receiving side and an brake pad receiving zone described by opposed faces of the limbs and opposed faces of the bridging members, wherein the channel extends across the space between the limbs on the outer caliper body side of and aligned with the brake pad receiving zone.

7. A brake caliper body according to claim 2 comprising a disc receiving side, an outer side opposite the disc receiving side and an actuation zone described between opposed hydraulic cylinders of the limbs, wherein the channel extends across the space between the limbs on the outer caliper body side of and aligned with the actuating zone.

8. A brake caliper body according to claim 2 comprising a disc receiving side, an outer side opposite the disc receiving side, wherein the two or more hydraulic cylinders of each hydraulic circuit comprise outer hydraulic cylinders and the channel extends across the space between the limbs on the outer caliper body side of and aligned between central axes of the outermost hydraulic cylinders.

9. A brake caliper body according to claim 1 comprising a central plane intersecting each limb, wherein at least part of the channel intersects the central plane.

10. A brake caliper body according to claim 1 comprising one or more windows, pockets or recesses between the bridging members.

11. A brake caliper body according to claim 1, wherein the channel is formed entirely within the body.

12. A brake caliper body according to claim 1, wherein the intermediate bridging portion comprises a dome or plate portion.

13. A brake caliper body according to claim 1, wherein at least one of the hydraulic circuits comprises a pair of outer hydraulic cylinders, an inner hydraulic cylinder and an inlet port feeding directly into the inner hydraulic cylinder.

14. A brake caliper body according to claim 1 formed as a single piece.

15. A brake caliper body according to claim 1 with a cooling duct mounted over the space between the limbs and between the bridging members for directing, in use, a cooling medium therethrough.

16. A brake caliper comprising a body according to claim 1 with a respective piston in each hydraulic cylinder.

17. A brake caliper body comprising a pair of spaced limbs, a pair of bridging members each joining together a respective end of each limb, a longitudinal dimension across its ends, a lateral dimension across its limbs and a normal dimension orthogonal to each of the longitudinal and lateral dimensions, each limb comprising a hydraulic circuit including one or more hydraulic cylinders, wherein the hydraulic circuits are fluidly connected together by a channel extending across the space between the limbs and between the bridging members, wherein the channel intersects one hydraulic circuit at a different longitudinal position than the other hydraulic circuit.

18. A brake caliper body comprising a pair of spaced limbs, a pair of bridging members each joining together a respective end of each limb, a longitudinal dimension across its ends, a lateral dimension across its limbs and a normal dimension orthogonal to each of the longitudinal and lateral dimensions, each limb comprising a hydraulic circuit including one or more hydraulic cylinders, wherein the hydraulic circuits are fluidly connected together by a channel extending across the space between the limbs and between the bridging members, wherein the channel intersects one limb at a different normal position than the other limb such that it extends at an angle relative to the lateral dimension.