Method for gear shifting in a hybrid vehicle

• US 10,619,730 B2
• Filed: 06/15/2016
• Issued: 04/14/2020
• Est. Priority Date: 06/17/2015
• Status: Active Grant

• Current Assignee: Scania CV AB (Volkswagen AG)
• Original Assignee: Scania CV AB (Volkswagen AG)
• Inventors: Lindstrom, Johan, Bjorkman, Mathias, Bergquist, Mikael, Pettersson, Niklas
• Primary Examiner(s): Nguyen, Bao Long T
• Assistant Examiner(s): Berns, Michael A
• Application Number:
  US15/735,072
• Publication Number:
  US 20180320783A1
• Time in Patent Office: 1,399 Days
• CPC Class Codes: B60K 1/02 comprising more than one electric motor
• CPC Class Codes: B60K 6/365 with the gears having orbital motion
• CPC Class Codes: B60K 6/387 Actuated clutches, i.e. clutches engaged or disengaged by electric, hydraulic or mechanical actuating means
• CPC Class Codes: B60K 6/40 characterised by the assembly or relative disposition of components
• CPC Class Codes: B60K 6/445 Differential gearing distribution type
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60K 6/547 the transmission being a stepped gearing
• CPC Class Codes: B60W 10/02 including control of driveline clutches
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/11 Stepped gearings
• CPC Class Codes: B60W 10/115 with planetary gears
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60W 20/17 for noise reduction
• CPC Class Codes: B60W 20/30 Control strategies involving selection of transmission gear ratio control of change speed gearings, together with other vehicle sub-units B60W10/10; HEV transmission gearing B60K6/36; gearings and control thereof F16H
• CPC Class Codes: B60W 2030/203 related or induced by the clutch
• CPC Class Codes: B60W 2510/0638 Engine speed
• CPC Class Codes: B60W 2510/0657 Engine torque
• CPC Class Codes: B60W 2510/081 Speed
• CPC Class Codes: B60W 2510/083 Torque
• CPC Class Codes: B60W 2710/0644 : Engine speed
• CPC Class Codes: B60W 2710/0666 : Engine torque
• CPC Class Codes: B60W 2710/081 : Speed
• CPC Class Codes: B60W 2710/083 : Torque
• CPC Class Codes: B60W 30/18 : Propelling the vehicle
• CPC Class Codes: B60W 30/19 : Improvement of gear change, e.g. by synchronisation or smoothing gear shift
• CPC Class Codes: B60W 30/20 : Reducing vibrations in the driveline
• CPC Class Codes: F16H 2059/147 : Transmission input torque, e.g. measured or estimated engine torque
• CPC Class Codes: F16H 2061/0422 : by an electric machine, e.g. by accelerating or braking the input shaft
• CPC Class Codes: F16H 59/42 : Input shaft speed
• CPC Class Codes: F16H 61/0403 : Synchronisation before shifting
• CPC Class Codes: Y02T 10/62 : Hybrid vehicles

Abstract

A method for obtaining gear shifting of a vehicle, where the vehicle has a planetary gearing in the drive train, a combustion engine with an output shaft connected to a rotor of a second electric machine and to a first component of the planetary gearing, a first electric machine with a rotor connected to a third component of the planetary gearing and an input shaft of a gearbox connected to a second component of the planetary gearing. The method is started with the components of the planetary gearing interlocked by a locking means, in which they are released during the gear shifting and interlocked again after the gear shifting has been carried out.

Claims

1. A method for controlling a vehicle with a drive system, where the drive system comprises a power assembly configuration configured to provide power for propulsion of the vehicle, a planetary gearing comprising three components in the form of a sun gear, a ring gear and a planetary gears carrier, an input shaft of the planetary gearing being connected to a first component of said three components of the planetary gearing so that a rotation of the input shaft of the planetary gearing results in a rotation of the first component, an output shaft of the planetary gearing constituting an input shaft of a gearbox for transmitting a torque for propulsion of the vehicle being connected to a second of said three components of the planetary gearing so that a rotation of the output shaft of the planetary gearing results in a rotation of the second component, said power assembly configuration comprises a first electric machine with a first electric machine stator and a first electric machine rotor connected to a third of said three components of the planetary gearing so that rotation of the rotor of the first electric machine results in a rotation of the third component and a combustion engine having an output shaft connected to said input shaft of the planetary gearing, said drive system further comprising a first locking means transferable between a locking position in which two of said three components of the planetary gearing are interlocked so that said three components of the planetary gearing rotate with the same rotation speed and a releasing position in which said two of said three components of the planetary gearing are allowed to rotate with different rotation speeds, said power assembly configuration further comprises a second electric machine with a second electric machine stator and a second electric machine rotor connected to the input shaft of the planetary gearing, wherein said method comprises the following steps for carrying out a gear shifting procedure from a present gear to a new gear in the gearbox when driving the vehicle with said first locking means in said locking position:

a) controlling the power assembly configuration to decrease the torque applied on said input shaft of the gearbox to decrease towards zero and to obtain torque balance in the planetary gearing;

b) upon obtaining torque balance in the planetary gearing, transferring said first locking means to said releasing position and starting to control members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards a target rotation speed of said new gear to be shifted to;

c) disengaging said present gear of the gearbox when the torque on said input shaft of the gearbox reaches zero and starting to control said power assembly configuration to apply a torque to said input shaft of the gearbox being negative when said new gear is higher than said present gear and positive when said new gear is lower than said present gear for controlling the rotation speed of said input shaft of the gearbox towards said target rotation speed of said new gear;

d) when the rotation speed of said input shaft of the gearbox reaches said target rotation speed, engaging said new gear, controlling the power assembly configuration to increase the torque on said input shaft of the gearbox while maintaining torque balance in the planetary gearing and continuing to control members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards said target rotation speed; and

e) upon obtaining said target rotation speed of the input shaft of the planetary gearing transferring said first locking means to the locking position and continuing to control the power assembly configuration to increase the torque applied on said input shaft of the gearbox while controlling the different members of the power assembly configuration to deliver torques of desired values.

2. The method according to claim 1, wherein said control starting in step b) and continued to step d) of members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards said target rotation speed is carried out by controlling the combustion engine to change a rotation speed.

3. A method according to claim 2, wherein the second electric machine is controlled to assist the combustion engine to change the rotation speed towards said target rotation speed by applying a braking force on the output shaft of the combustion engine when said target rotation speed is lower than an actual rotation speed on the output shaft of the combustion engine.

4. A method according to claim 1, wherein the control of the power assembly configuration for controlling the rotation speed of said input shaft of the gearbox towards said target rotation speed of said new gear in step c) is carried out by carrying out a rotation speed control of the combustion engine and the first electric machine.

5. A method according to claim 1, wherein the combustion engine, the first electric machine, and the second electric machine are controlled in step e) to deliver torques of desired values.

6. A method according to claim 1, wherein the vehicle has at least one means for storing electric energy for exchange of electric energy with said first and second electric machines.

7. A method according to claim 6, wherein a distribution of torque to be delivered by the combustion engine and the second electric machine is selected so that the combustion engine will deliver a positive torque during the entire gear shifting procedure and said torque distribution is selected for controlling a delivery of electric power to said means for storing electric energy during the gear shifting procedure.

8. A method according to claim 1, wherein the further comprises a second locking means transferable between a locking position in which the output shaft of the combustion engine is locked to the rotor of the second electric machine and said first component of said three components of the planetary gearing and a releasing position in which the output shaft of the combustion engine is released from the rotor of the second electric machine and said first component of said three components of the planetary gearing and allowed to rotate independently thereof.

9. A method according to claim 1, wherein the sun gear of the planetary gearing is said first component of said three components of the planetary gearing and the ring gear is said third component of said three components of the planetary gearing.

10. A computer program product comprising a program code stored on a non-transitory data storage computer readable medium for controlling a vehicle with a drive system, where the drive system comprises a power assembly configuration configured to provide power for the propulsion of the vehicle, a planetary gearing comprising three components in the form of a sun gear, a ring gear and a planetary gears carrier, an input shaft of the planetary gearing being connected to a first component of said three components of the planetary gearing so that a rotation of the input shaft of the planetary gearing results in a rotation of the first component, an output shaft of the planetary gearing constituting an input shaft of a gearbox for transmitting a torque for propulsion of the vehicle being connected to a second of said three components of the planetary gearing so that a rotation of the output shaft of the planetary gearing results in a rotation of the second component, said power assembly configuration comprises a first electric machine with a first electric machine stator and a first electric machine rotor connected to a third of said three components of the planetary gearing so that rotation of the rotor of the first electric machine results in a rotation of the third component and a combustion engine having an output shaft connected to said input shaft of the planetary gearing, said drive system further comprising a first locking means transferable between a locking position in which two of said three components of the planetary gearing are interlocked so that said three components of the planetary gearing rotate with the same rotation speed and a releasing position in which said two of said three components of the planetary gearing are allowed to rotate with different rotation speeds, said power assembly configuration further comprises a second electric machine with a second electric machine stator and a second electric machine rotor connected to the input shaft of the planetary gearing, wherein said computer program code comprising computer instructions to cause one or more computer processors to perform the following operations for carrying out shifting from a present gear to a new gear in the gearbox when driving the vehicle with said first locking means in said locking position:

a) controlling the power assembly configuration to decrease the torque applied on said input shaft of the gearbox to decrease towards zero and to obtain torque balance in the planetary gearing;

b) upon obtaining torque balance in the planetary gearing, transferring said first locking means to said releasing position and starting to control members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards a target rotation speed of said new gear to be shifted to;

c) disengaging said present gear of the gearbox when the torque on said input shaft of the gearbox reaches zero and starting to control said power assembly configuration to apply a torque to said input shaft of the gearbox being negative when said new gear is higher than said present gear and positive when said new gear is lower than said present gear for controlling the rotation speed of said input shaft of the gearbox towards said target rotation speed of said new gear;

d) when the rotation speed of said input shaft of the gearbox reaches said target rotation speed, engaging said new gear, controlling the power assembly configuration to increase the torque on said input shaft of the gearbox while maintaining torque balance in the planetary gearing and continuing to control members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards said target rotation speed; and

e) upon obtaining said target rotation speed of the input shaft of the planetary gearing transferring said first locking means to the locking position and continuing to control the power assembly configuration to increase the torque applied on said input shaft of the gearbox while controlling the different members of the power assembly configuration to deliver torques of desired values.

11. An electronic control unit of a motor vehicle comprising an execution means, a memory connected to the execution means and a non-transitory data storage medium which is connected to the execution means and on which a computer program code of a computer program is stored said computer program code for controlling a vehicle with a drive system, where the drive system comprises a power assembly configuration configured to provide power for the propulsion of the vehicle, a planetary gearing comprising three components in the form of a sun gear, a ring gear and a planetary gears carrier, an input shaft of the planetary gearing being connected to a first component of said three components of the planetary gearing so that a rotation of the input shaft of the planetary gearing results in a rotation of the first component, an output shaft of the planetary gearing constituting an input shaft of a gearbox for transmitting a torque for propulsion of the vehicle being connected to a second of said three components of the planetary gearing so that a rotation of the output shaft of the planetary gearing results in a rotation of the second component, said power assembly configuration comprises a first electric machine with a first electric machine stator and a first electric machine rotor connected to a third of said three components of the planetary gearing so that rotation of the rotor of the first electric machine results in a rotation of the third component and a combustion engine having an output shaft connected to said input shaft of the planetary gearing, said drive system further comprising a first locking means transferable between a locking position in which two of said three components of the planetary gearing are interlocked so that said three components of the planetary gearing rotate with the same rotation speed and a releasing position in which said two of said three components of the planetary gearing are allowed to rotate with different rotation speeds, said power assembly configuration further comprises a second electric machine with a second electric machine stator and a second electric machine rotor connected to the input shaft of the planetary gearing, wherein said computer program code comprising computer instructions to cause one or more computer processors to perform the following operations for carrying out shifting from a present gear to a new gear in the gearbox when driving the vehicle with said first locking means in said locking position:

a) controlling the power assembly configuration to decrease the torque applied on said input shaft of the gearbox to decrease towards zero and to obtain torque balance in the planetary gearing;

b) upon obtaining torque balance in the planetary gearing, transferring said first locking means to said releasing position and starting to control members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards a target rotation speed of said new gear to be shifted to;

c) disengaging said present gear of the gearbox when the torque on said input shaft of the gearbox reaches zero and starting to control said power assembly configuration to apply a torque to said input shaft of the gearbox being negative when said new gear is higher than said present gear and positive when said new gear is lower than said present gear for controlling the rotation speed of said input shaft of the gearbox towards said target rotation speed of said new gear;

d) when the rotation speed of said input shaft of the gearbox reaches said target rotation speed, engaging said new gear, controlling the power assembly configuration to increase the torque on said input shaft of the gearbox while maintaining torque balance in the planetary gearing and continuing to control members of the power assembly configuration acting upon said first component of said three components of the planetary gearing towards said target rotation speed; and

e) upon obtaining said target rotation speed of the input shaft of the planetary gearing transferring said first locking means to the locking position and continuing to control the power assembly configuration to increase the torque applied on said input shaft of the gearbox while controlling the different members of the power assembly configuration to deliver torques of desired values.