Shoe having features for increased flexibility

• US 10,624,418 B2
• Filed: 01/25/2016
• Issued: 04/21/2020
• Est. Priority Date: 01/25/2016
• Status: Active Grant

• Current Assignee: Cole Haan LLC
• Original Assignee: Cole Haan LLC
• Inventors: Mokos, Jeffrey, Patt, Scott
• Primary Examiner(s): Tompkins, Alissa J
• Assistant Examiner(s): Ferreira, Catherine M
• Application Number:
  US15/005,113
• Publication Number:
  US 20170208897A1
• Time in Patent Office: 1,548 Days
• Field of Search: 36102, 36 43
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/223 Profiled soles
• CPC Class Codes: A43B 13/226 the profile being made in the foot facing surface
• CPC Class Codes: A43B 15/00 Welts for footwear
• CPC Class Codes: A43B 23/021 Leather
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/0245 characterised by the constructive form
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/042 Uppers made of one piece one piece slippers A43B3/106; one piece sandals A43B3/124
• CPC Class Codes: A43B 3/0036 characterised by a special shape or design
• CPC Class Codes: A43B 7/085 in the upper
• CPC Class Codes: A43B 9/04 Welted footwear welts A43B15/00

Abstract

A shoe includes a sole, an upper, and a welt. The sole and upper define a seam. The welt overlies the seam. The sole includes flex grooves. The upper includes perforations. The welt includes flex slits.

Claims

1. A shoe comprising:

a sole comprising a sole bottom surface, a sole lateral side surface, a sole medial side surface, a sole heel end surface, and a sole toe end surface, the sole bottom surface extending transversely from the sole lateral side surface to the sole medial side surface, the sole lateral side surface and the sole medial side surface extending upwardly from the sole bottom surface, the sole extending longitudinally from the sole heel end surface to the sole toe end surface, the sole including a sole heel region, a sole midfoot region, a sole metatarsal region, a sole ball region, and a sole toe region, the sole heel region extending longitudinally from the sole heel end surface to the sole midfoot region, the sole midfoot region extending longitudinally from the sole heel region to the sole metatarsal region, the sole metatarsal region extending from the sole midfoot region to the sole ball region, the sole ball region extending longitudinally from the sole metatarsal region to the sole toe region, and the sole toe region extending longitudinally from the sole ball region to the sole toe end surface, the sole ball region including a sole medial ball region and a sole lateral ball region;

an upper operatively secured to the sole, the upper comprising an upper heel region, an upper lateral midfoot region, an upper medial midfoot region, an upper metatarsal region, an upper lateral ball region, an upper medial ball region, and an upper toe region, the upper metatarsal region including an upper lateral metatarsal region and an upper medial metatarsal region, the upper having an upper lateral side region and an upper medial side region, the upper lateral side region including the upper lateral midfoot region, the upper lateral metatarsal region and the upper lateral ball region, the upper medial side region including the upper medial midfoot region, the upper medial metatarsal region and the upper medial ball region; and

a welt;

the sole and the upper collectively defining a seam, the seam having a seam heel region, a seam lateral midfoot region, a seam lateral metatarsal region, a seam lateral ball region, a seam toe region, a seam medial ball region, a seam medial metatarsal region, and a seam medial midfoot region, the seam heel region extending from the seam medial midfoot region to the seam lateral midfoot region, the seam lateral midfoot region extending from the seam heel region to the seam lateral metatarsal region, the seam lateral metatarsal region extending from the seam midfoot region to the seam lateral ball region, the seam lateral ball region extending from the seam lateral metatarsal region to the a seam toe region, the seam toe region extending from the seam lateral ball region to the seam medial ball region, the seam medial ball region extending from the seam toe region to the seam medial metatarsal region, the seam medial metatarsal region extending from the seam medial ball region to the seam medial midfoot region, and the seam medial midfoot region extending from the seam medial metatarsal region to the seam heel region;

the welt comprising at least one piece separate from the sole and separate from the upper, the welt being secured to at least one of the sole and the upper, the welt covering at least part of the seam lateral side region and at least part of the seam medial side region;

the sole including a first plurality of flex grooves in the sole bottom surface, the first plurality of flex grooves extending transversely from the sole medial side surface toward the sole lateral side surface;

the welt including a first plurality of welt slits, at least some of the welt slits of the first plurality of welt slits being adjacent at least some of the flex grooves of the first plurality of flex grooves.

2. A shoe as set forth in claim 1 wherein each of at least some of the slits of the first plurality of welt slits is aligned with a corresponding one of the flex grooves of the first plurality of flex grooves.

3. A shoe as set forth in claim 1 wherein the sole further includes a second plurality of flex grooves in the sole bottom surface and the welt further includes a second plurality of welt slits, the second plurality of flex grooves extending transversely from the sole lateral side surface toward the sole medial side surface, at least some of the slits of the second plurality of welt slits being adjacent at least some of the flex grooves of the second plurality of flex grooves.

4. A shoe as set forth in claim 3 wherein at least some of flex grooves of the first plurality of flex grooves are in the sole medial ball region and at least some of the flex grooves of the second plurality of flex grooves are in the sole lateral ball region.

5. A shoe as set forth in claim 4 wherein the sole further includes a third plurality of flex grooves in the sole bottom surface, the third plurality of flex grooves extending transversely between the sole lateral side surface and the sole medial side surface, each of the flex grooves of the third plurality of flex grooves being transversely spaced from the sole medial side surface and transversely spaced from the sole lateral side surface.

6. A shoe as set forth in claim 5 wherein each flex groove of the first plurality of flex grooves is aligned with and transversely spaced from a corresponding flex groove of the second plurality of flex grooves.

7. A shoe as set forth in claim 6 wherein one of the flex grooves of the first plurality of flex grooves and one of the flex grooves of the second plurality of flex grooves is longitudinally between each adjacent pair of the third plurality of flex grooves.

8. A shoe as set forth in claim 7 wherein the sole further includes a longitudinal flex groove in the sole bottom surface, the longitudinal flex groove extending longitudinally between the sole heel end surface and the sole toe end surface.

9. A shoe as set forth in claim 8 wherein each flex groove of the first plurality of flex grooves is transversely spaced from the longitudinal flex groove, and wherein each flex groove of the second plurality of sole flex grooves is transversely spaced from the longitudinal flex groove.

10. A shoe as set forth in claim 9 wherein the longitudinal flex groove intersects each flex groove of the third plurality of flex grooves.

11. A shoe as set forth in claim 1 wherein the welt constitutes a single, one-piece member.

12. A shoe comprising:

a sole comprising a sole bottom surface, a sole lateral side surface, a sole medial side surface, a sole heel end surface, and a sole toe end surface, the sole bottom surface extending transversely from the sole lateral side surface to the sole medial side surface, the sole lateral side surface and the sole medial side surface extending upwardly from the sole bottom surface, the sole extending longitudinally from the sole heel end surface to the sole toe end surface, the sole including a sole heel region, a sole midfoot region, a sole metatarsal region, a sole ball region, and a sole toe region, the sole heel region extending longitudinally from the sole heel end surface to the sole midfoot region, the sole midfoot region extending longitudinally from the sole heel region to the sole metatarsal region, the sole metatarsal region extending from the sole midfoot region to the sole ball region, the sole ball region extending longitudinally from the sole metatarsal region to the sole toe region, and the sole toe region extending longitudinally from the sole ball region to the sole toe end surface, the sole ball region including a sole medial ball region and a sole lateral ball region;

an upper operatively secured to the sole, the upper comprising an upper heel region, an upper lateral midfoot region, an upper medial midfoot region, an upper metatarsal region, an upper lateral ball region, an upper medial ball region, and an upper toe region, the upper metatarsal region including an upper lateral metatarsal region and an upper medial metatarsal region, the upper having an upper lateral side region and an upper medial side region, the upper lateral side region including the upper lateral midfoot region, the upper lateral metatarsal region and the upper lateral ball region, the upper medial side region including the upper medial midfoot region the upper medial metatarsal region and the upper medial ball region; and

a welt;

the sole and the upper collectively defining a seam, the seam having a seam heel region, a seam lateral midfoot region, a seam lateral metatarsal region, a seam lateral ball region, a seam toe region, a seam medial ball region, a seam medial metatarsal region, and a seam medial midfoot region, the seam heel region extending from the seam medial midfoot region to the seam lateral midfoot region, the seam lateral midfoot region extending from the seam heel region to the seam lateral metatarsal region, the seam lateral metatarsal region extending from the seam midfoot region to the seam lateral ball region, the seam lateral ball region extending from the seam lateral metatarsal region to the a seam toe region, the seam toe region extending from the seam lateral ball region to the seam medial ball region, the seam medial ball region extending from the seam toe region to the seam medial metatarsal region, the seam medial metatarsal region extending from the seam medial ball region to the seam medial midfoot region, and the seam medial midfoot region extending from the seam medial metatarsal region to the seam heel region;

the welt having a welt heel region, a welt lateral midfoot region, a welt lateral metatarsal region, a welt lateral ball region, a welt toe region, a welt medial ball region, a welt medial metatarsal region, and a welt medial midfoot region, the welt heel region extending from the welt medial midfoot region to the welt lateral midfoot region and covering the seam heel region, the welt lateral midfoot region extending from the welt heel region to the welt lateral metatarsal region and covering the seam lateral midfoot region, the welt lateral metatarsal region extending from the welt lateral midfoot region to the welt lateral ball region and covering the seam lateral metatarsal region, the welt lateral ball region extending from the welt lateral metatarsal region to the welt toe region and covering the seam lateral ball region, the welt toe region extending from the welt lateral ball region to the welt medial ball region and covering the seam toe region, the welt medial ball region extending from the welt toe region to the welt medial metatarsal region and covering the seam medial ball region, the welt medial metatarsal region extending from the welt medial ball region to the welt medial midfoot region and covering the seam medial metatarsal region, and the welt medial midfoot region extending from the welt medial metatarsal region to the welt heel region and covering the seam medial midfoot region, the welt including a welt top surface, a welt bottom surface, a first plurality of welt slits extending from the welt top surface toward the welt bottom surface, and a second plurality of welt slits extending from the welt top surface toward the welt bottom surface, at least some of the welt slits of the first plurality of welt slits being in the welt medial ball region, at least some of the welt slits of the second plurality of welt slits being in the welt lateral ball region.

13. A shoe as set forth in claim 12 wherein the welt heel region is devoid of welt slits.

14. A shoe as set forth in claim 12 wherein the welt lateral midfoot region and the welt medial midfoot region are devoid of welt slits.

15. A shoe as set forth in claim 12 wherein the welt toe region is devoid of welt slits.

16. A shoe comprising:

a sole comprising a sole bottom surface, a sole lateral side surface, a sole medial side surface, a sole heel end surface, and a sole toe end surface, the sole bottom surface extending transversely from the sole lateral side surface to the sole medial side surface, the sole lateral side surface and the sole medial side surface extending upwardly from the sole bottom surface, the sole extending longitudinally from the sole heel end surface to the sole toe end surface, the sole including a sole heel region, a sole midfoot region, a sole metatarsal region, a sole ball region, and a sole toe region, the sole heel region extending longitudinally from the sole heel end surface to the sole midfoot region, the sole midfoot region extending longitudinally from the sole heel region to the sole metatarsal region, the sole metatarsal region extending from the sole midfoot region to the sole ball region, the sole ball region extending longitudinally from the sole metatarsal region to the sole toe region, and the sole toe region extending longitudinally from the sole ball region to the sole toe end surface, the sole ball region including a sole medial ball region and a sole lateral ball region; and

an upper operatively secured to the sole, the upper comprising an upper outer layer, the upper outer layer comprising an outer layer heel region, an outer layer lateral midfoot region, an outer layer medial midfoot region, an outer layer metatarsal region, an outer layer lateral ball region, an outer layer medial ball region, and an outer layer toe region, the outer layer metatarsal region including an outer layer lateral metatarsal region and an outer layer medial metatarsal region, the outer layer having an outer layer lateral side region and an outer layer medial side region, the outer layer lateral side region including the outer layer lateral midfoot region, the outer layer lateral metatarsal region, and the outer layer lateral ball region, the outer layer medial side region including the outer layer medial midfoot region, the outer layer medial metatarsal region, and the outer layer medial ball region, the outer layer being of leather, the outer layer including a plurality of through-perforations, each of the perforations of the plurality of perforations having a perforation length and a perforation width, the perforation width extending in a longitudinal direction of the shoe, the longitudinal direction of the shoe being a direction extending generally toward the sole heel end surface and away from the sole toe end surface, the perforation length extending in a direction substantially perpendicular to the longitudinal direction of the shoe, the perforation length being greater than the perforation width, wherein the plurality of perforations are in the outer layer metatarsal region.

17. A shoe as set forth in claim 16 wherein the perforation length is at least twice as great as the perforation width.

18. A shoe as set forth in claim 17 wherein each one of the perforations of the plurality of perforations is spaced a distance from another one of the plurality of perforations, the distance being less than twice the perforation length of said another one of the plurality of perforations.

19. A shoe as set forth in claim 17 wherein each one of the perforations of the plurality of perforations is spaced a distance from another one of the plurality of perforations, the distance being less than the perforation length of said another one of the plurality of perforations.

20. A shoe as set forth in claim 16 wherein each one of the perforations of the plurality of perforations is spaced a distance from another one of the plurality of perforations, the distance being less than twice the perforation length of said another one of the plurality of perforations.

21. A shoe as set forth in claim 16 wherein each one of the perforations of the plurality of perforations is spaced a distance from another one of the plurality of perforations, the distance being less than the perforation length of said another one of the plurality of perforations.

22. A shoe as set forth in claim 16 wherein the upper further comprises an upper inner layer, the upper inner layer comprising an inner layer metatarsal region, an inner layer lateral ball region, an inner layer medial ball region, and an inner layer toe region, the inner layer metatarsal region including an inner layer lateral metatarsal region and an inner layer medial metatarsal region, the inner layer having an inner layer lateral side region and an inner layer medial side region, the upper outer layer overlying the upper inner layer such that the upper inner layer is visible through at least some of the plurality of perforations of the upper outer layer, the upper inner layer being of a textile material.

23. A shoe as set forth in claim 22 wherein the upper inner layer is of a moisture wicking fabric.

24. A shoe as set forth in claim 23 wherein the moisture wicking fabric comprises spandex.

25. A shoe comprising:

a sole comprising a sole bottom surface, a sole lateral side surface, a sole medial side surface, a sole heel end surface, and a sole toe end surface, the sole bottom surface extending transversely from the sole lateral side surface to the sole medial side surface, the sole lateral side surface and the sole medial side surface extending upwardly from the sole bottom surface, the sole extending longitudinally from the sole heel end surface to the sole toe end surface, the sole including a sole heel region, a sole midfoot region, a sole metatarsal region, a sole ball region, and a sole toe region, the sole heel region extending longitudinally from the sole heel end surface to the sole midfoot region, the sole midfoot region extending longitudinally from the sole heel region to the sole metatarsal region, the sole metatarsal region extending from the sole midfoot region to the sole ball region, the sole ball region extending longitudinally from the sole metatarsal region to the sole toe region, and the sole toe region extending longitudinally from the sole ball region to the sole toe end surface, the sole ball region including a sole medial ball region and a sole lateral ball region, the sole including a first plurality of flex grooves in the sole bottom surface, the first plurality of flex grooves extending transversely from the sole medial side surface toward the sole lateral side surface; and

an upper operatively secured to the sole, the upper comprising an upper outer layer, the upper outer layer comprising an outer layer heel region, an outer layer lateral midfoot region, an outer layer medial midfoot region, an outer layer metatarsal region, an outer layer lateral ball region, an outer layer medial ball region, and an outer layer toe region, the outer layer metatarsal region including an outer layer lateral metatarsal region and an outer layer medial metatarsal region, the outer layer having an outer layer lateral side region and an outer layer medial side region, the outer layer lateral side region including the outer layer lateral midfoot region, the outer layer lateral metatarsal region, and the outer layer lateral ball region, the outer layer medial side region including the outer layer medial midfoot region, the outer layer medial metatarsal region, and the outer layer medial ball region, the outer layer being of leather, the outer layer including a plurality of through-perforations, each of the perforations of the plurality of perforations having a perforation length and a perforation width, the perforation width extending in a longitudinal direction of the shoe, the longitudinal direction of the shoe being a direction extending generally toward the sole heel end surface and away from the sole toe end surface, the perforation length extending in a direction substantially perpendicular to the longitudinal direction of the shoe, the perforation length being greater than the perforation width, wherein the plurality of perforations are in the outer layer metatarsal region.

26. A shoe as set forth in claim 25 wherein the plurality of perforations in the outer layer metatarsal region comprises at least 75 perforations.

27. A shoe as set forth in claim 26 wherein the plurality of perforations in the outer layer metatarsal region are in a pattern comprising a plurality of rows and a plurality of columns.

28. A shoe as set forth in claim 25 wherein the plurality of perforations in the outer layer metatarsal region comprises at least 100 perforations.