Tibial resurfacing system and method

• US 10,624,752 B2
• Filed: 12/19/2013
• Issued: 04/21/2020
• Est. Priority Date: 07/17/2006
• Status: Active Grant

• Current Assignee: Arthrosurface, Inc (Anika Therapeutics Incorporated)
• Original Assignee: Arthrosurface, Inc (Anika Therapeutics Incorporated)
• Inventors: Sikora, George, Ek, Steven W.
• Primary Examiner(s): Johanas, Jacqueline T
• Application Number:
  US14/133,943
• Publication Number:
  US 20140155902A1
• Time in Patent Office: 2,315 Days
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1637 Hollow drills or saws producing a curved cut, e.g. cylindrical A61B10/025, A61B17/1695 take precedence
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/389 Tibial components A61F2/3868 takes precedence

Abstract

An implant resection system for preparing an implant site to replace a defect in an articular surface of a first bone includes a guide configured to be coupled generally perpendicular to the first bone proximate to the defect. The guide includes a body portion defining a plurality of excision passageways. The excision passageways each define a generally cylindrical core pathway configured to extend generally perpendicular to the first bone which partially overlaps with an adjacent generally cylindrical core pathway. A projection associated with each of the plurality of the generally cylindrical core pathways defines a truncated cylindrical excision site extending through a portion of the articular surface. Each truncated cylindrical excision site partially overlaps with at least one adjacent truncated cylindrical excision site.

Claims

1. An implant system comprising an implant for replacing only a portion of a patient'"'"'s articular surface of a tibial plateau of a tibial bone, said implant including:

a load bearing surface having a contour based on a plurality of measurements taken of the removed portion of the articular surface corresponding to an implant site in the tibial plateau of the tibial bone; and

a bone facing surface including a first and a second truncated cylindrical protrusion extending along a length of two opposite lateral sides of said bone facing surface, respectively, said first and said second truncated cylindrical protrusion comprising arcs of circles and are defined by portions of a first and a second different cylindrical projection corresponding to said arcs of said circles,

wherein the implant has a thickness extending between said load bearing surface and said bone facing surface that is less than a diameter of said circles and is configured such that the bone facing surface abuts against the tibial bone within the implant site and the load bearing surface is substantially continuous with the articular surface surrounding the removed portion of articular surface when the implant is received in the implant site; and

wherein portions of the load bearing surface opposite the bone facing surface of said first and said second truncated cylindrical protrusion are disposed within said first and said second different cylindrical projection.

2. The implant system of claim 1, wherein said first and said second truncated cylindrical protrusion define a first and a second generally opposite side of said bone facing surface, respectively.

3. The implant system of claim 1, wherein said first and said second truncated cylindrical protrusion have the same diameter.

4. The implant system of claim 1, wherein said first and said second truncated cylindrical protrusion have different diameters.

5. The implant system of claim 1, wherein said first and said second truncated cylindrical protrusion are spaced apart such that said first and said second different truncated cylindrical projections do not overlap.

6. The implant system of claim 1, further comprising at least one keel extending generally downwardly from said bone facing surface generally perpendicularly from said length.

7. The implant system of claim 1, wherein said bone facing surface further comprises a plurality of relief cavities configured secure said implant to said bone.

8. The implant system of claim 1, wherein when viewed from a plane above said load bearing surface, said implant includes a front section, a rear section, and two lateral sections extending along said length between the front and rear sections, the implant further including a “

D”

shaped cross-section in which one of the lateral sections has a curved profile generally corresponding to at least a portion of a lateral edge of said tibial plateau of said tibial bone.

9. The implant system of claim 1, wherein said implant comprises an upper portion configured to be secured to a lower portion, said upper portion comprising said load bearing surface and said lower portion comprising said bone facing surface.

10. The implant system of claim 1, wherein said implant is a unitary component.

11. The implant system of claim 10, wherein said implant is made from ultra-high molecular weight polyethylene.

12. The implant system of claim 1, wherein said load bearing surface has a concaved contour.

13. The implant system of claim 12, wherein said implant has a height along a first side which is less than a height of a second side.

14. The implant system of claim 13, wherein said first side configured to be located adjacent a medial side of said tibial bone and said second side configured to be located adjacent a lateral side of said tibial bone.

15. The implant system of claim 1, wherein said first and said second truncated cylindrical protrusion generally extend along an anterior to posterior plane.

16. The implant system of claim 15, wherein said implant includes a modified “

D”

shaped cross-section including a notched region configured to correspond to the posterior face of the tibial bone which is not removed proximate to a nerve bundle.

17. The implant system of claim 1, further comprising a third truncated cylindrical protrusion along said length of said bone facing surface, said third truncated cylindrical protrusion partially overlapping said first and said second truncated cylindrical protrusions and being defined by a third truncated cylindrical projection different than said first and said second truncated cylindrical projections.

18. The implant system of claim 1, further comprising a guide configured to be coupled generally perpendicular to said bone proximate to said defect, said guide comprising a body portion defining a first and a second excision passageway, said first and said second excision passageway each defining a generally cylindrical core pathway configured to extend generally perpendicular to said tibial bone, wherein projections associated with said first and said second generally cylindrical core pathways corresponds to said first and second different truncated cylindrical projections and are adapted to define a first and a second truncated cylindrical excision site extending through a portion of said articular surface.

19. The implant system of claim 1, wherein when viewed from a plane above said load bearing surface, said implant includes a front section and a rear section, and two lateral sections extending along said length between the front and rear sections, wherein one of the lateral sections has a curved profile generally corresponding to at least a portion of a lateral edge of said tibial plateau of said tibial bone.

20. An implant system comprising an implant for replacing only a portion of a patient'"'"'s articular surface of a tibial plateau of a tibial bone, said implant including:

a load bearing surface having a contour based on a plurality of measurements taken of the removed portion of the articular surface corresponding to an implant site in the tibial plateau of the tibial bone; and

a bone facing surface including a first and a second truncated cylindrical protrusion extending along a length of said bone facing surface and defining a first and a second generally opposite lateral side of said bone facing surface, said first and said second truncated cylindrical protrusion comprising arcs of circles and are defined by portions of a first and a second different cylindrical projection corresponding to said arcs of said circles;

wherein said implant includes a “

D”

shaped cross-section and has a thickness extending between said load bearing surface and said bone facing surface that is less than a diameter of said circles and is configured such that the bone facing surface abuts against the tibial bone within the implant site and the load bearing surface is substantially continuous with the articular surface surrounding the removed portion of articular surface when the implant is received in the implant site; and

wherein portions of the load bearing surface opposite the bone facing surface of said first and said second truncated cylindrical protrusion are disposed within said first and said second different cylindrical projection.

21. An implant system comprising an implant for replacing only a portion of a patient'"'"'s articular surface of a patient'"'"'s tibia bone, said implant including:

a load bearing surface having a contour substantially corresponding to a contour of only the removed portion of the articular surface corresponding to an implant site in the bone; and

a bone facing surface including a first and a second truncated cylindrical protrusion from said load bearing surface along a length of said bone facing surface and defining a first and a second generally opposite lateral side of said bone facing surface, respectively, said first and said second truncated cylindrical protrusion comprising arcs of circles and are defined by portions of a first and a second different cylindrical projection corresponding to said arcs of said circles;

wherein said implant includes a modified “

D”

shaped cross-section including a notched region corresponding to the posterior face of the tibia bone which is not removed proximate to a nerve bundle and the implant has a thickness extending between said load bearing surface and said bone facing surface that is less than a diameter of said circles and is configured such that the bone facing surface abuts against the bone within the implant site and the load bearing surface is substantially continuous with the articular surface surrounding the removed portion of articular surface when the implant is received in the implant site; and

wherein portions of the load bearing surface opposite the bone facing surface of said first and said second truncated cylindrical protrusion are disposed within said first and said second different cylindrical projection.