Optical arrangements for processing a workpiece

• US 10,625,373 B2
• Filed: 04/10/2017
• Issued: 04/21/2020
• Est. Priority Date: 10/13/2014
• Status: Active Grant

• Current Assignee: Trumpf Werkzeugmaschinen GmbH + Company KG (Trumpf GmbH + Company KG)
• Original Assignee: Trumpf Werkzeugmaschinen GmbH + Company KG (Trumpf GmbH + Company KG)
• Inventors: Popp, Andreas
• Primary Examiner(s): Paik, Sang Y
• Application Number:
  US15/483,056
• Publication Number:
  US 20170209959A1
• Time in Patent Office: 1,107 Days
• Field of Search: 2191216-12186, 385 10, 385 15, 385 27, 385 31, 385 37, 3593371, 35933721, 3593411
• CPC Class Codes: B23K 26/0626 Energy control of the laser beam B23K26/0622 takes precedence
• CPC Class Codes: B23K 26/064 by means of optical elements, e.g. lenses, mirrors or prisms
• CPC Class Codes: B23K 26/08 Devices involving relative movement between laser beam and workpiece
• CPC Class Codes: G02B 27/0994 Fibers, light pipes optical fibers per se G02B6/02
• CPC Class Codes: G02B 6/02095 Long period gratings, i.e. transmission gratings coupling light between core and cladding modes
• CPC Class Codes: G02B 6/022 using mechanical stress, e.g. tuning by compression or elongation, special geometrical shapes such as "dog-bone" or taper G02B6/02204 takes precedence; optical modulation using photo-elastic effect G02F1/0131
• CPC Class Codes: G02B 6/4296 coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources
• CPC Class Codes: H01S 3/0675 Resonators including a grating structure, e.g. distributed Bragg reflectors [DBR] or distributed feedback [DFB] fibre lasers
• CPC Class Codes: H01S 3/06754 Fibre amplifiers H01S3/06708 takes precedence
• CPC Class Codes: H01S 3/1053 Control by pressure or deformation
• CPC Class Codes: H01S 3/1055 one of the reflectors being constituted by a diffraction grating

Abstract

Optical arrangements for processing a workpiece include a fiber laser arrangement for emitting laser radiation, a fiber arrangement directly coupled to the fiber laser arrangement and configured to guide the laser radiation in a direction to the workpiece to be processed, the fiber arrangement including a transport fiber having a fiber core and at least one fiber cladding surrounding the fiber core, and at least one coupling device for coupling a portion of the laser radiation guided in the fiber arrangement into at least one fiber cladding of the transport fiber. The coupling device has a spectral bandwidth of at least the same magnitude as a spectral bandwidth of the laser radiation. The fiber laser arrangement is configured to change a beam profile of the guided laser radiation to shift the spectral bandwidth of the laser radiation relative to the spectral bandwidth of the coupling device.

Claims

1. An optical arrangement for processing a workpiece, comprising:

a fiber laser arrangement configured to emit laser radiation;

a fiber arrangement directly coupled to the fiber laser arrangement and configured to guide the laser radiation from the fiber laser arrangement to the workpiece to be processed, wherein the fiber arrangement comprises a transport fiber having a fiber core and one or more fiber claddings surrounding the fiber core; and

at least one coupling device configured to couple a portion of the laser radiation guided in the fiber arrangement into at least one fiber cladding of the transport fiber,

wherein a spectral bandwidth of the coupling device has at least the same magnitude as a spectral bandwidth of the laser radiation emitted by the fiber laser arrangement,

wherein the fiber laser arrangement comprises a resonator having an active fiber, and the resonator is formed between a first fiber Bragg grating and a second fiber Bragg grating, and wherein a spectral bandwidth of a reflectivity of the second fiber Bragg grating is smaller than and within a spectral bandwidth of a reflectivity of the first fiber Bragg grating, such that the spectral bandwidth of the laser radiation of the fiber laser arrangement corresponds to the spectral bandwidth of the reflectivity of the second fiber Bragg grating,

wherein the fiber laser arrangement is configured to change a beam profile of the laser radiation guided in the direction of the workpiece to be processed by shifting the spectral bandwidth of the laser radiation of the fiber laser arrangement relative to the spectral bandwidth of the coupling device and thereby changing the portion of the laser radiation that is coupled into the at least one fiber cladding of the transport fiber, and

wherein the fiber laser arrangement is configured to shift the spectral bandwidth of the laser radiation of the fiber laser arrangement relative to the spectral bandwidth of the coupling device by spectrally shifting the spectral bandwidth of the reflectivity of the second fiber Bragg grating relative to the spectral bandwidth of the reflectivity of the first fiber Bragg grating.

2. The optical arrangement of claim 1, wherein the coupling device is configured to be a chirped long-period grating.

3. The optical arrangement of claim 2, wherein the chirped long-period grating has a spectral bandwidth of at least 0.3 nm.

4. The optical arrangement of claim 1, wherein the fiber laser arrangement is configured to generate laser radiation having a spectral bandwidth of at least 0.1 nm.

5. The optical arrangement of claim 1, wherein the spectral bandwidth of the reflectivity of the first fiber Bragg grating has a magnitude at least 1.5 times that of the spectral bandwidth of the reflectivity of the second fiber Bragg grating.

6. The optical arrangement of claim 1, further comprising:

an actuator configured to act on the second fiber Bragg grating for spectrally shifting the bandwidth of the reflectivity of the second fiber Bragg grating relative to the spectral bandwidth of the reflectivity of the first fiber Bragg grating.

7. The optical arrangement of claim 6, wherein the actuator is configured to generate at least one of a tensile stress or a compressive stress on the second fiber Bragg grating.

8. The optical arrangement of claim 1, wherein the fiber laser arrangement comprises one or more fiber amplifiers for amplifying the laser radiation generated in a resonator.

9. The optical arrangement of claim 1, wherein the fiber laser arrangement comprises an active fiber comprising a multimode fiber or a large mode area fiber.

10. The optical arrangement of claim 1, wherein the fiber arrangement comprises:

a plurality of coupling devices each configured to couple the laser radiation from the fiber core into a respective one of the fiber claddings.

11. The optical arrangement of claim 10, wherein there is no spectral overlap among spectral bandwidths of the coupling devices.

12. The optical arrangement of claim 1, wherein the fiber laser arrangement is configured to couple a larger portion of the laser radiation into the at least one fiber cladding of the transport fiber when processing a thick workpiece than when processing a thin workpiece.

13. A method of processing a workpiece by an optical arrangement, the method comprising:

guiding a laser radiation generated from a laser arrangement in a direction to the workpiece to be processed by a fiber arrangement directly coupled to the laser arrangement, wherein the fiber arrangement comprises a transport fiber having a fiber core and one or more fiber claddings surrounding the fiber core;

coupling, by at least one coupling device, a portion of the laser radiation guided in the fiber arrangement into at least one fiber cladding of the transport fiber; and

changing a beam profile of the laser radiation guided in the direction of the workpiece to be processed by shifting a spectral bandwidth of the laser radiation of the fiber laser arrangement relative to a spectral bandwidth of the coupling device and thereby changing the portion of the laser radiation that is coupled into the at least one fiber cladding of the transport fiber, wherein the spectral bandwidth of the coupling device has at least the same magnitude as the spectral bandwidth of the laser radiation,

wherein the laser arrangement comprises a resonator formed between a first fiber Bragg grating and a second fiber Bragg grating, and wherein a spectral bandwidth of a reflectivity of the second fiber Bragg grating is smaller than and within a spectral bandwidth of a reflectivity of the first fiber Bragg grating, such that the spectral bandwidth of the laser radiation of the fiber laser arrangement corresponds to the spectral bandwidth of the reflectivity of the second fiber Bragg grating, and

wherein shifting the spectral bandwidth of the laser radiation relative to the spectral bandwidth of the coupling device comprises;

spectrally shifting the spectral bandwidth of the reflectivity of the second fiber Bragg grating relative to the spectral bandwidth of the reflectivity of the first fiber Bragg grating.

14. The method of claim 13, wherein spectrally shifting the spectral bandwidth of the reflectivity of the second fiber Bragg grating relative to the spectral bandwidth of the reflectivity of the first fiber Bragg grating comprises:

generating at least one of a tensile stress or a compressive stress on the second fiber Bragg grating.

15. The method of claim 13, wherein coupling the portion of the laser radiation guided in the fiber arrangement into at least one fiber cladding of the transport fiber comprises:

coupling, by each of a plurality of coupling devices, the laser radiation from the fiber core into a respective one of the fiber claddings, wherein there is no spectral overlap among spectral bandwidths of the coupling devices.

16. The method of claim 13, further comprising amplifying the laser radiation generated in a resonator by one or more fiber amplifiers in the laser arrangement.

17. The method of claim 13, wherein the laser arrangement comprises an active fiber comprising a multimode fiber or a large mode area fiber.

18. The method of claim 13, wherein the laser arrangement comprises a resonator formed between a highly reflective mirror and a blazed grating, and

wherein shifting the spectral bandwidth of the laser radiation comprises changing an orientation of the blazed grating relative to the laser radiation.