Axle system with fluidly connected axle assemblies

• US 10,626,979 B2
• Filed: 10/31/2017
• Issued: 04/21/2020
• Est. Priority Date: 10/31/2017
• Status: Active Grant

• Current Assignee: ArvinMeritor Technology LLC (Meritor, Inc. (Nevada))
• Original Assignee: ArvinMeritor Technology LLC (Meritor, Inc. (Nevada))
• Inventors: Hayes, Brian D., Eschenburg, Dale, Garcia, Pedro
• Primary Examiner(s): Liu, Henry Y
• Application Number:
  US15/798,593
• Publication Number:
  US 20190128401A1
• Time in Patent Office: 903 Days
• Field of Search: 184 612
• CPC Class Codes: B60K 17/16 of differential gearing
• CPC Class Codes: B60K 17/36 for driving tandem wheels
• CPC Class Codes: B60Y 2306/03 Lubrication
• CPC Class Codes: F16H 48/08 comprising bevel gears
• CPC Class Codes: F16H 57/0436 Pumps
• CPC Class Codes: F16H 57/0457 Splash lubrication characterised by the problem reducing losses, e.g. splash losses F16H57/0409
• CPC Class Codes: F16H 57/0483 Axle or inter-axle differentials
• CPC Class Codes: F16N 7/26 Splash lubrication mist lubrication F16N7/32
• CPC Class Codes: F16N 7/38 with a separate pump; Central lubrication systems

Abstract

An axle system having a first axle assembly, a second axle assembly, and a conduit. The conduit may fluidly connect the first axle assembly to the second axle assembly such that lubricant may flow between a first housing assembly of the first axle assembly and a second housing assembly of the second axle assembly.

Claims

1. An axle system comprising:

a first axle assembly that has a first housing assembly that receives a first differential;

a second axle assembly that has a second housing assembly that receives a second differential; and

a conduit that fluidly connects the first axle assembly to the second axle assembly such that lubricant flows between the first housing assembly and the second housing assembly.

2. The axle system of claim 1 wherein the first differential is rotatable about a first axis, the second differential is rotatable about a second axis and the conduit is disposed below the first axis and the second axis.

3. The axle system of claim 2 further comprising a second conduit that is completely disposed above the first axis and the second axis, wherein the conduit provides lubricant from the first axle assembly to the second axle assembly and the second conduit provides lubricant from the second axle assembly to the first axle assembly.

4. The axle system of claim 1 wherein the first housing assembly defines a first sump portion, the second housing assembly defines a second sump portion, and the conduit extends from the first sump portion to the second sump portion.

5. The axle system of claim 4 further comprising a pump that is configured to pump lubricant through the conduit from the second housing assembly to the first housing assembly.

6. The axle system of claim 5 wherein the pump is a bidirectional pump that is configured to pump lubricant through the conduit from the first housing assembly to the second housing assembly.

7. An axle system comprising:

a first axle assembly that has a first housing assembly that receives a first differential; and

a second axle assembly that has a second housing assembly that receives a second differential;

a first conduit that transports lubricant from the first housing assembly to the second housing assembly; and

a second conduit that transmits lubricant from the second housing assembly to the first housing assembly.

8. The axle system of claim 7 wherein the second differential receives torque from the first axle assembly and the first conduit is completely disposed below the second conduit.

9. The axle system of claim 7 wherein the first differential is rotatable about a first axis, the first conduit is disposed below the first axis, and the second conduit is coupled to the first housing assembly above the first axis.

10. The axle system of claim 7 wherein the second conduit is coupled to the second housing assembly above where the second conduit is coupled to the first housing assembly.

11. The axle system of claim 7 wherein the first conduit and the second conduit are completely disposed outside of the first housing assembly and the second housing assembly.

12. The axle system of claim 7 wherein the second conduit has a plurality of branches that each provide lubricant to different inlet port of the first housing assembly.

13. The axle system of claim 12 wherein the first housing assembly includes a first inlet port and a second inlet port that are disposed on opposite sides of the first housing assembly.

14. The axle system of claim 7 wherein the second conduit provides lubricant to a lubricant reservoir that is disposed inside the first housing assembly and is disposed above the first differential, wherein first and second outlet tubes receive lubricant from the lubricant reservoir and provide lubricant to first and second bearings disposed inside the first housing assembly.

15. The axle system of claim 7 wherein the first conduit includes an upper branch and a lower branch that are configured to receive lubricant from the first axle assembly, wherein the upper branch is coupled to a second outlet port of the first housing assembly, the lower branch is coupled to a first outlet port of the first housing assembly, and the second outlet port is disposed above the first outlet port.

16. The axle system of claim 15 further comprising a valve that controls lubricant flow from the first axle assembly through the first conduit, wherein the upper branch is disposed between the valve and the second housing assembly.

17. The axle system of claim 16 wherein lubricant from the second axle assembly accumulates in a sump portion of the first housing assembly and does not flow through the lower branch when the valve is closed.

18. The axle system of claim 16 wherein lubricant flows through the upper branch to the second axle assembly when a level of lubricant in the first housing assembly reaches the second outlet port.

19. The axle system of claim 7 further comprising a pump that is disposed proximate the second axle assembly, wherein the pump pumps lubricant from the second housing assembly to the first housing assembly.

20. The axle system of claim 19 wherein the first conduit is coupled to the second housing assembly adjacent to a sump portion of the second axle assembly and the pump pumps lubricant from the sump portion of the second axle assembly to the first axle assembly.