LED lamp with a sleeve

• US 10,627,095 B2
• Filed: 06/06/2019
• Issued: 04/21/2020
• Est. Priority Date: 02/08/2018
• Status: Active Grant

• Current Assignee: Jiaxing Super Lighting Electric Appliance Co., Ltd.
• Original Assignee: Jiaxing Super Lighting Electric Appliance Co., Ltd.
• Inventors: Jiang, Tao, Wang, Mingbin, Xiong, Aiming, Zhou, Lin
• Primary Examiner(s): Alavi, Ali
• Application Number:
  US16/432,926
• Publication Number:
  US 20190285264A1
• Time in Patent Office: 320 Days
• Field of Search: 362294
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21K 9/235 Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps F21K9/238 takes precedence
• CPC Class Codes: F21K 9/237 Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases F21K9/238 takes precedence
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21K 9/66 Details of globes or covers forming part of the light source
• CPC Class Codes: F21K 9/68 Details of reflectors forming part of the light source
• CPC Class Codes: F21V 23/009 the casing being inside the housing of the lighting device
• CPC Class Codes: F21V 29/503 of light sources cooling arrangements structurally associated with gas-discharge or vapour-discharge lamps H01J61/52; cooling arrangements structurally associated with electric incandescent lamps H01K1/58; cooling arrangements structurally associated with light-emitting diodes H01L33/64
• CPC Class Codes: F21V 29/508 of electrical circuits
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 7/0025 Combination of two or more reflectors for a single light source array of reflectors for a cluster of light sources F21V7/0083
• CPC Class Codes: F21Y 2103/33 annular
• CPC Class Codes: F21Y 2105/18 annular; polygonal other than square or rectangular, e.g. for spotlights or for generating an axially symmetrical light beam
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H03H 11/04 Frequency selective two-port networks
• CPC Class Codes: H03H 7/0115 comprising only inductors and capacitors H03H7/075, H03H7/09, H03H7/12, H03H7/13 take precedence
• CPC Class Codes: H05B 45/00 Circuit arrangements for operating light-emitting diodes [LED]
• CPC Class Codes: H05B 45/37 Converter circuits
• CPC Class Codes: H05B 45/395 Linear regulators
• CPC Class Codes: H05B 45/56 : involving measures to prevent abnormal temperature of the LEDs
• CPC Class Codes: Y02B 20/00 : Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 : Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An LED lamp includes: a lamp shell including a lamp head, a lamp neck and a sleeve; a passive heat dissipating element having a heat sink; a power source having a first portion and a second portion; and a light emitting surface comprising LED chips; wherein the sleeve of the lamp shell is made of a material having lower thermal conductivity than that of material of the heat sink; wherein the sleeve of the lamp shell is encircle covered by the heat sink, such that the second portion of the power source and the heat sink of the passive heat dissipating element are thermally insulated by the sleeve to prevent thermal effecting from the heat sink to the power source in the sleeve.

Claims

1. An LED (light emitting diode) lamp comprising:

a lamp shell including a lamp head, a lamp neck and a sleeve, the lamp head connects to the lamp neck which connects to the sleeve;

a passive heat dissipating element having a heat sink connected to the lamp shell;

a power source having a first portion and a second portion, wherein the first portion of the power source is disposed in the lamp neck, and the second portion of the power source is disposed in inner space of the sleeve; and

a light emitting surface connected to the heat sink of the passive heat dissipating element and comprising LED chips electrically connected to the power source;

wherein the sleeve of the lamp shell is made of a material having lower thermal conductivity than that of material of the heat sink;

wherein the sleeve of the lamp shell is encircle covered by the heat sink, such that the second portion of the power source and the heat sink of the passive heat dissipating element are thermally insulated by the sleeve to prevent thermal effecting from the heat sink to the power source in the sleeve.

2. The LED lamp of claim 1, wherein height of the lamp neck is at least 80% of height of the heat sink.

3. The LED lamp of claim 1, wherein the heat sink comprises fins and a base, the light emitting surface is formed with an air inlet, the air inlet is located in a lower portion of the heat sink and radially corresponds to an inner side or the inside of the heat sink, the inner side or the inside of the fins corresponds to an outer wall of the sleeve of the lamp shell.

4. The LED lamp of claim 1, wherein the sleeve and the lamp neck are made of plastic.

5. The LED lamp of claim 3, wherein a distance is kept between distal ends of the fins and the sleeve, and air exists in the distance between the fins and the sleeve of the lamp shell.

6. The LED lamp of claim 3, wherein part of the fins are in contact with an outer surface of the sleeve.

7. The LED lamp of claim 1, wherein a first heat dissipating channel formed in a chamber of the lamp shell for dissipating heat generated from the power source while the LED lamp is working, and the chamber is located between bottom of the LED lamp and an upper portion of the lamp neck, the first heat dissipating channel comprises a first end on the light emitting surface to allow air flowing from outside of the LED lamp into the chamber, and a second end on the upper portion of the lamp neck of the lamp shell to allow air flowing from inside of the chamber out to the LED lamp.

8. The LED lamp of claim 7, wherein a second heat dissipating channel formed in the heat sink and between the fins and the base for dissipating the heat generated from the LED chips and transferred to the heat sink, the second heat dissipating channel comprises a third end on the light emitting surface to allow air flowing from outside of the LED lamp into the second heat dissipating channel, and flowing out from spaces between every adjacent two of the fins.

9. The LED lamp of claim 8, wherein the light emitting surface further comprises an aperture configured to simultaneously communicate with both the first end of the first heat dissipating channel and the third end of the second heat dissipating channel.

10. The LED lamp of claim 9, wherein the aperture is located in a central region of the light emitting, and the aperture forms an air intake of both the first heat dissipating channel and the second heat dissipating channel.

11. The LED lamp of claim 7, wherein the second end on the lamp shell is formed with a venting hole, the lamp shell has an airflow limiting surface which extends radially outwardly and is located away from the venting hole, the airflow limiting surface cloaks at least part of the fins.

12. The LED lamp of claim 11, wherein upper portions of at least part of the fins in the axial direction of the LED lamp correspond to the airflow limiting surface.

13. The LED lamp of claim 8, further comprising a lamp cover, the lamp cover connected with the heat sink and having a light output surface and an end surface, wherein the end surface is formed with a vent to let air flowing from outside of the LED lamp into both the first heat dissipating channel and the second heat dissipating channel through the vent.

14. The LED lamp of claim 13, wherein the first end is projected onto the end surface in an axis of the LED lamp to occupy an area on the end surface, which is defined as a first portion, another area on the end surface is defined as a second portion, and the vent in the first portion is greater than the vent in the second portion in area.

15. The LED lamp of claim 1, wherein all the electrolytic capacitors are disposed in the sleeve.

16. The LED lamp of claim 15, wherein at least one of the electronic components of the power source, which is the most adjacent to the first end of the first heat dissipating channel is one of the electrolytic capacitor.

17. The LED lamp of claim 16, wherein at least part of the electrolytic capacitor which is the most adjacent to the first end of the first heat dissipating channel exceeds the power board in the axial direction of the LED lamp.

18. The LED lamp of claim 1, wherein total height of the lamp neck and the lamp head is greater than height of the heat sink.

19. The LED lamp of claim 13, further comprising an inner reflecting surface disposed inside the light output surface of the lamp cover and an outer reflecting surface disposed in the outer circle of the array of the LED chips, wherein the inner reflecting surface is configured to reflect part of light emitted from the inmost of the array of LED chips, the outer reflecting surface is configured to reflect part of light emitted from the outermost of the array of LED chips.

20. The LED lamp of claim 19, wherein the heat sink comprises first fins and second fins, bottoms of both the first fins and the second fins in an axis of the LED lamp connect to the base, the first fins interlace with the second fins at regular intervals, and one of the second fins includes a third portion and two fourth portions, the two fourth portions are symmetrical about the third portion.