Hardware adapter device

• US 10,631,428 B2
• Filed: 04/15/2019
• Issued: 04/21/2020
• Est. Priority Date: 04/20/2018
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Zheng, Yi, Qin, Xiaohui, Zheng, Xinyan, Chen, Li, Zhang, Qingyong, Liu, Qian, Leen, Cary, Kolasa, Roy, Halford, Andrew
• Primary Examiner(s): Rathod, Abhishek M
• Application Number:
  US16/384,667
• Publication Number:
  US 20190327848A1
• Time in Patent Office: 372 Days
• CPC Class Codes: H01R 12/72 coupling with the edge of the rigid printed circuits or like structures
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 31/065 with built-in electric apparatus
• CPC Class Codes: H02G 3/086 Assembled boxes
• CPC Class Codes: H02G 3/16 structurally associated with support for line-connecting terminals within the box
• CPC Class Codes: H05K 7/1427 Housings
• CPC Class Codes: H05K 7/1468 Mechanical features of input/output (I/O) modules
• CPC Class Codes: H05K 7/1471 Modules for controlling actuators
• CPC Class Codes: H05K 7/1475 Bus assemblies for establishing communication between PLC modules

Abstract

Methods, devices, and systems for a hardware adapter device are described herein. One device includes housing, a plurality of printed circuit boards (PCBs) housed by the housing, where each of the plurality of PCBs include traces, and a switch to select a bus address corresponding to the hardware adapter device, where the housing receives an input/output (I/O) module such that the traces of the PCBs provide an electrical path from a wiring baseboard to the I/O module.

Claims

1. A hardware adapter device for use in migrating an existing I/O module connected to a wiring baseboard to a new I/O module, the hardware adapter device comprising:

a first electrical connector for connecting to a corresponding connector of the new I/O module;

a second electrical connector for connecting to a corresponding connector of the wiring baseboard;

a housing that houses the first electrical connector and the second electrical connector, wherein the housing comprises one or more first alignment features that are configured to interact with one or more alignment features of the new I/O module to align the first electrical connector with the corresponding connector of the new I/O module before the first electrical connector engages the corresponding connector of the new I/O module; and

wherein the housing further comprises one or more second alignment features that are configured to interact with one or more alignment features of the wiring baseboard to align the second electrical connector with the corresponding connector of the wiring baseboard before the second electrical connector engages the corresponding connector of the wiring baseboard.

2. The hardware adapter device of claim 1, wherein the first electrical connector faces in a first direction and the second electrical connector faces in a second direction opposite to the first direction.

3. The hardware adapter device of claim 2, further comprises a first printed wiring board housed by the housing, wherein the first electrical connector is mounted to the first printed wiring board.

4. The hardware adapter device of claim 3, wherein the housing includes first housing walls that terminate above the first electrical connector in the first direction.

5. The hardware adapter device of claim 4, wherein the one or more first alignment features extend along at least part of the first housing walls above the first electrical connector and are configured to initially engage the one or more alignment features of the new I/O module before the first electrical connector engages the corresponding connector of the new I/O module.

6. The hardware adapter device of claim 5, further comprises a second printed wiring board housed by the housing, wherein the second electrical connector is mounted to the second printed wiring board.

7. The hardware adapter device of claim 5, wherein the housing includes second housing walls that terminate below the second electrical connector in the second direction.

8. The hardware adapter device of claim 7, wherein the one or more second alignment features extend along at least part of the second housing walls below the second electrical connector and are configured to initially engage the one or more alignment features of the wiring baseboard before the second electrical connector engages the corresponding connector of the wiring baseboard.

9. The hardware adapter device of claim 5, wherein the first housing walls define an aperture, and at least part of the new I/O module is configured to slide into the aperture after the one or more first alignment features of the housing begin interacting with one or more alignment features of the new I/O module to align the first electrical connector with the corresponding connector of the new I/O module before the first electrical connector engages the corresponding connector of the new I/O module.

10. The hardware adapter device of claim 1, wherein the one or more first alignment features comprise a channel.

11. The hardware adapter device of claim 10, wherein the channel comprises a T-shaped channel.

12. The hardware adapter device of claim 1, wherein the one or more second alignment features comprise a protrusion.

13. The hardware adapter device of claim 12, wherein the protrusion comprises a T-shaped protrusion.

14. A hardware adapter device for use in migrating an existing I/O module connected to a wiring baseboard to a new I/O module, the hardware adapter device comprising:

an electrical circuit for providing a connection between a connector of the wiring baseboard and a connector of the new I/O module, the electrical circuit comprising;

a first electrical connector for connecting to the connector of the new I/O module;

a second electrical connector for connecting to the connector of the wiring baseboard;

a housing that houses the electrical circuit, wherein the housing comprises;

one or more first alignment features that are configured to interact with one or more alignment features of the new I/O module to align the first electrical connector with the connector of the new I/O module before the first electrical connector engages the connector of the new I/O module; and

one or more second alignment features that are configured to interact with one or more alignment features of the wiring baseboard to align the second electrical connector with the connector of the wiring baseboard before the second electrical connector engages the connector of the wiring baseboard.

15. The hardware adapter device of claim 14, wherein the electrical circuit comprises a printed circuit board, with the first electrical connector mounted to the printed circuit board.

16. The hardware adapter device of claim 14, wherein the first electrical connector faces in a first direction and the second electrical connector faces in a second direction opposite to the first direction.

17. The hardware adapter device of claim 14, wherein the one or more first alignment features comprise a channel.

18. A method for migrating an existing I/O module connected to a wiring baseboard to a new I/O module, the method comprising:

removing the existing I/O module from the wiring baseboard;

connecting a hardware adapter device to the wiring baseboard, comprising;

engaging one or more first alignment features of the hardware adapter device with one or more corresponding alignment features of the wiring baseboard to align the hardware adapter device with the wiring baseboard;

after the one or more first alignment features of the hardware adapter device are engaged with the one or more corresponding alignment features of the wiring baseboard, sliding the hardware adapter device toward the wiring baseboard until a second connector of the hardware adapter device begins to engage a corresponding connector of the wiring baseboard; and

continuing to slide the hardware adapter device toward the wiring baseboard into a seated position;

connecting the new I/O module to the hardware adapter device, comprising;

engaging one or more alignment features of the new I/O module with one or more second alignment features of the hardware adapter device to align the new I/O module with the hardware adapter device;

after the one or more alignment features of the new I/O module are engaged with the one or more second alignment features of the hardware adapter device, sliding the new I/O module toward the hardware adapter device until a connector of the new I/O module begins to engage a first connector of the hardware adapter device;

continuing to slide the new I/O module toward the hardware adapter device into a seated position.